Method of arresting crack growth for application at a narrow working space

The many fracture accidents in engineering applications are related to fatigue crack initiation and growth. Therefore, the inspection of fatigue crack initiation and the arrest of crack growth are very important for the safe operation of a machine and the maintenance of a structure. Non destructive...

Full description

Bibliographic Details
Main Authors: Chobin MAKABE, Kaito NAKA, Md. Shafiul FERDOUS
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2014-12-01
Series:Mechanical Engineering Journal
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/mej/1/6/1_2014smm0058/_pdf/-char/en
_version_ 1818684551470252032
author Chobin MAKABE
Kaito NAKA
Md. Shafiul FERDOUS
author_facet Chobin MAKABE
Kaito NAKA
Md. Shafiul FERDOUS
author_sort Chobin MAKABE
collection DOAJ
description The many fracture accidents in engineering applications are related to fatigue crack initiation and growth. Therefore, the inspection of fatigue crack initiation and the arrest of crack growth are very important for the safe operation of a machine and the maintenance of a structure. Non destructive inspection has been developed in order to prevent a fracture accident resulting from the cracks or defects. When a crack initiates in machine equipment, continuous observation of the crack is carried out and the crack growth is arrested by some method. To arrest the crack growth, stop-holes are drilled at the crack tips in a case of initiation of a small number of cracks. Drilling the stop-hole is an effective method to prevent crack growth because it reduces stress concentration at the crack tip. Application of residual stress around the stop-holes and making a plastic hardening zone around the crack tips are effective to arrest crack growth. Applying a patch for repairing cracked parts is more effective than drilling stop-holes. In practical cases, patches are applied to repair cracked parts in airplane bodies, bridges, etc. However those methods cannot be used in some cases, because of the conditions of working space, for example. In this paper, an example of the application of a crack arrester at a car facility is introduced. Then, the effectiveness of the crack arrester is discussed. When many cracks are initiated and working space is very small, the crack arrester is a good tool for repairing the cracked parts. It is necessary to develop a method for stopping crack growth in order to replace cracked equipment, because new equipment should be designed carefully for preventing crack initiation again.
first_indexed 2024-12-17T10:52:26Z
format Article
id doaj.art-73d359efec4949ddbe57d6b7e7bd969f
institution Directory Open Access Journal
issn 2187-9745
language English
last_indexed 2024-12-17T10:52:26Z
publishDate 2014-12-01
publisher The Japan Society of Mechanical Engineers
record_format Article
series Mechanical Engineering Journal
spelling doaj.art-73d359efec4949ddbe57d6b7e7bd969f2022-12-21T21:51:56ZengThe Japan Society of Mechanical EngineersMechanical Engineering Journal2187-97452014-12-0116SMM0058SMM005810.1299/mej.2014smm0058mejMethod of arresting crack growth for application at a narrow working spaceChobin MAKABE0Kaito NAKA1Md. Shafiul FERDOUS2Department of Mechanical Systems Engineering, University of the RyukyusGraduate student, Graduate School of Engineering and Science, University of the RyukyusDepartment of Mechanical Systems Engineering, University of the RyukyusThe many fracture accidents in engineering applications are related to fatigue crack initiation and growth. Therefore, the inspection of fatigue crack initiation and the arrest of crack growth are very important for the safe operation of a machine and the maintenance of a structure. Non destructive inspection has been developed in order to prevent a fracture accident resulting from the cracks or defects. When a crack initiates in machine equipment, continuous observation of the crack is carried out and the crack growth is arrested by some method. To arrest the crack growth, stop-holes are drilled at the crack tips in a case of initiation of a small number of cracks. Drilling the stop-hole is an effective method to prevent crack growth because it reduces stress concentration at the crack tip. Application of residual stress around the stop-holes and making a plastic hardening zone around the crack tips are effective to arrest crack growth. Applying a patch for repairing cracked parts is more effective than drilling stop-holes. In practical cases, patches are applied to repair cracked parts in airplane bodies, bridges, etc. However those methods cannot be used in some cases, because of the conditions of working space, for example. In this paper, an example of the application of a crack arrester at a car facility is introduced. Then, the effectiveness of the crack arrester is discussed. When many cracks are initiated and working space is very small, the crack arrester is a good tool for repairing the cracked parts. It is necessary to develop a method for stopping crack growth in order to replace cracked equipment, because new equipment should be designed carefully for preventing crack initiation again.https://www.jstage.jst.go.jp/article/mej/1/6/1_2014smm0058/_pdf/-char/enfatiguecrack growthstop-holecrack arresterstress concentrationresidual stress
spellingShingle Chobin MAKABE
Kaito NAKA
Md. Shafiul FERDOUS
Method of arresting crack growth for application at a narrow working space
Mechanical Engineering Journal
fatigue
crack growth
stop-hole
crack arrester
stress concentration
residual stress
title Method of arresting crack growth for application at a narrow working space
title_full Method of arresting crack growth for application at a narrow working space
title_fullStr Method of arresting crack growth for application at a narrow working space
title_full_unstemmed Method of arresting crack growth for application at a narrow working space
title_short Method of arresting crack growth for application at a narrow working space
title_sort method of arresting crack growth for application at a narrow working space
topic fatigue
crack growth
stop-hole
crack arrester
stress concentration
residual stress
url https://www.jstage.jst.go.jp/article/mej/1/6/1_2014smm0058/_pdf/-char/en
work_keys_str_mv AT chobinmakabe methodofarrestingcrackgrowthforapplicationatanarrowworkingspace
AT kaitonaka methodofarrestingcrackgrowthforapplicationatanarrowworkingspace
AT mdshafiulferdous methodofarrestingcrackgrowthforapplicationatanarrowworkingspace