Determination of the Shear Angle in the Orthogonal Cutting Process

Determination of the shear angle by experimental and analytical methods, as well as by numerical simulation, is presented. Experimental determination of the shear angle was performed by analyzing the chip roots obtained by the method of cutting process quick stop through purposeful fracture of the w...

Full description

Bibliographic Details
Main Authors: Michael Storchak, Thomas Stehle, Hans-Christian Möhring
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/6/6/132
_version_ 1827638329747701760
author Michael Storchak
Thomas Stehle
Hans-Christian Möhring
author_facet Michael Storchak
Thomas Stehle
Hans-Christian Möhring
author_sort Michael Storchak
collection DOAJ
description Determination of the shear angle by experimental and analytical methods, as well as by numerical simulation, is presented. Experimental determination of the shear angle was performed by analyzing the chip roots obtained by the method of cutting process quick stop through purposeful fracture of the workpiece in the area surrounding the primary cutting zone. The analytical determination of the shear angle was carried out using the chip compression ratio and was based on the principle of a potential energy minimum. Measurement of the shear angle in the numerical simulation of orthogonal cutting was performed using the strain rate pattern of the machined material at the selected simulation moment. It was analyzed how the parameters of the Johnson–Cook constitutive equation and the friction model affect the shear angle value. The parameters with a predominant effect on the shear angle were determined. Then the generalized values of these parameters were established with a software algorithm based on identifying the intersection of the constitutive equation parameter sets. The use of generalized parameters provided the largest deviation between experimental and simulated shear angle values from 9% to 18% and between simulated and analytically calculated shear angle values from 7% to 12%.
first_indexed 2024-03-09T16:14:56Z
format Article
id doaj.art-74bcc0a28a424595aff510e0d218478b
institution Directory Open Access Journal
issn 2504-4494
language English
last_indexed 2024-03-09T16:14:56Z
publishDate 2022-10-01
publisher MDPI AG
record_format Article
series Journal of Manufacturing and Materials Processing
spelling doaj.art-74bcc0a28a424595aff510e0d218478b2023-11-24T15:53:41ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942022-10-016613210.3390/jmmp6060132Determination of the Shear Angle in the Orthogonal Cutting ProcessMichael Storchak0Thomas Stehle1Hans-Christian Möhring2Institute for Machine Tools, University of Stuttgart, Holzgartenstraße 17, 70174 Stuttgart, GermanyInstitute for Machine Tools, University of Stuttgart, Holzgartenstraße 17, 70174 Stuttgart, GermanyInstitute for Machine Tools, University of Stuttgart, Holzgartenstraße 17, 70174 Stuttgart, GermanyDetermination of the shear angle by experimental and analytical methods, as well as by numerical simulation, is presented. Experimental determination of the shear angle was performed by analyzing the chip roots obtained by the method of cutting process quick stop through purposeful fracture of the workpiece in the area surrounding the primary cutting zone. The analytical determination of the shear angle was carried out using the chip compression ratio and was based on the principle of a potential energy minimum. Measurement of the shear angle in the numerical simulation of orthogonal cutting was performed using the strain rate pattern of the machined material at the selected simulation moment. It was analyzed how the parameters of the Johnson–Cook constitutive equation and the friction model affect the shear angle value. The parameters with a predominant effect on the shear angle were determined. Then the generalized values of these parameters were established with a software algorithm based on identifying the intersection of the constitutive equation parameter sets. The use of generalized parameters provided the largest deviation between experimental and simulated shear angle values from 9% to 18% and between simulated and analytically calculated shear angle values from 7% to 12%.https://www.mdpi.com/2504-4494/6/6/132cuttingshear angleFE cutting modelsimulationconstitutive equation parameters
spellingShingle Michael Storchak
Thomas Stehle
Hans-Christian Möhring
Determination of the Shear Angle in the Orthogonal Cutting Process
Journal of Manufacturing and Materials Processing
cutting
shear angle
FE cutting model
simulation
constitutive equation parameters
title Determination of the Shear Angle in the Orthogonal Cutting Process
title_full Determination of the Shear Angle in the Orthogonal Cutting Process
title_fullStr Determination of the Shear Angle in the Orthogonal Cutting Process
title_full_unstemmed Determination of the Shear Angle in the Orthogonal Cutting Process
title_short Determination of the Shear Angle in the Orthogonal Cutting Process
title_sort determination of the shear angle in the orthogonal cutting process
topic cutting
shear angle
FE cutting model
simulation
constitutive equation parameters
url https://www.mdpi.com/2504-4494/6/6/132
work_keys_str_mv AT michaelstorchak determinationoftheshearangleintheorthogonalcuttingprocess
AT thomasstehle determinationoftheshearangleintheorthogonalcuttingprocess
AT hanschristianmohring determinationoftheshearangleintheorthogonalcuttingprocess