Effect of epoxy resin/mineralized film composite coating on the corrosion resistance of Mg-3Nd alloy

Adding an anti-corrosion coating to the surface of magnesium (Mg) alloy is an effective means to improve its corrosion resistance, but it is particularly important to enhance the bonding force between the anti-corrosion coating and the Mg matrix. Epoxy resin coating is considered the most cost-effec...

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Main Authors: Ye Liu, Hongbin Ma, Zhe Wang, Qingwei Qin, Liang Liang, Jinhui Wang, Peipeng Jin
Format: Article
Language:English
Published: Elsevier 2024-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424002242
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author Ye Liu
Hongbin Ma
Zhe Wang
Qingwei Qin
Liang Liang
Jinhui Wang
Peipeng Jin
author_facet Ye Liu
Hongbin Ma
Zhe Wang
Qingwei Qin
Liang Liang
Jinhui Wang
Peipeng Jin
author_sort Ye Liu
collection DOAJ
description Adding an anti-corrosion coating to the surface of magnesium (Mg) alloy is an effective means to improve its corrosion resistance, but it is particularly important to enhance the bonding force between the anti-corrosion coating and the Mg matrix. Epoxy resin coating is considered the most cost-effective approach from an industrial standpoint, while the hindering the wider utilization of Mg alloys with epoxy coating in the realm of engineering materials are due to their insufficient adhesion between Mg matrix and the epoxy coating. Here, we demonstrated a simple method for forming an epoxy resin/mineralized film composite coating. The mineralized products coatings were applied to the surface of Mg-3Nd alloy, via a direct reaction between Mg and 15 wt% Na2CO3 solution. Due to the inherent lamellar structure of alkaline magnesium carbonate mineralization film, the mechanical interlocking between the epoxy resin and the Mg substrate are remarkably strengthened. Therefore, this simple surface treatment method is promising to improve the adhesion between the epoxy resin and the matrix. Moreover, the effects of mineralized products coating on the corrosion resistance of Mg with epoxy coating were researched. It was observed that the corrosion resistance of Mg alloy with composite coatings are significantly enhanced. Such an investigation aims to provide a new method for developing a cost-effective and robust epoxy resin/mineralized film composite coating protection structure of Mg alloys in practical applications.
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spelling doaj.art-74fb303832b04d49b25effe15534f77a2024-03-24T06:57:41ZengElsevierJournal of Materials Research and Technology2238-78542024-03-012916501663Effect of epoxy resin/mineralized film composite coating on the corrosion resistance of Mg-3Nd alloyYe Liu0Hongbin Ma1Zhe Wang2Qingwei Qin3Liang Liang4Jinhui Wang5Peipeng Jin6Qinghai Provincial Key Laboratory of New Light Alloys, Qinghai Provincial Engineering Research Center of High Performance Light Metal Alloys and Forming, Qinghai University, Xining 810016, ChinaCorresponding author.; Qinghai Provincial Key Laboratory of New Light Alloys, Qinghai Provincial Engineering Research Center of High Performance Light Metal Alloys and Forming, Qinghai University, Xining 810016, ChinaQinghai Provincial Key Laboratory of New Light Alloys, Qinghai Provincial Engineering Research Center of High Performance Light Metal Alloys and Forming, Qinghai University, Xining 810016, ChinaQinghai Provincial Key Laboratory of New Light Alloys, Qinghai Provincial Engineering Research Center of High Performance Light Metal Alloys and Forming, Qinghai University, Xining 810016, ChinaQinghai Provincial Key Laboratory of New Light Alloys, Qinghai Provincial Engineering Research Center of High Performance Light Metal Alloys and Forming, Qinghai University, Xining 810016, ChinaQinghai Provincial Key Laboratory of New Light Alloys, Qinghai Provincial Engineering Research Center of High Performance Light Metal Alloys and Forming, Qinghai University, Xining 810016, ChinaQinghai Provincial Key Laboratory of New Light Alloys, Qinghai Provincial Engineering Research Center of High Performance Light Metal Alloys and Forming, Qinghai University, Xining 810016, ChinaAdding an anti-corrosion coating to the surface of magnesium (Mg) alloy is an effective means to improve its corrosion resistance, but it is particularly important to enhance the bonding force between the anti-corrosion coating and the Mg matrix. Epoxy resin coating is considered the most cost-effective approach from an industrial standpoint, while the hindering the wider utilization of Mg alloys with epoxy coating in the realm of engineering materials are due to their insufficient adhesion between Mg matrix and the epoxy coating. Here, we demonstrated a simple method for forming an epoxy resin/mineralized film composite coating. The mineralized products coatings were applied to the surface of Mg-3Nd alloy, via a direct reaction between Mg and 15 wt% Na2CO3 solution. Due to the inherent lamellar structure of alkaline magnesium carbonate mineralization film, the mechanical interlocking between the epoxy resin and the Mg substrate are remarkably strengthened. Therefore, this simple surface treatment method is promising to improve the adhesion between the epoxy resin and the matrix. Moreover, the effects of mineralized products coating on the corrosion resistance of Mg with epoxy coating were researched. It was observed that the corrosion resistance of Mg alloy with composite coatings are significantly enhanced. Such an investigation aims to provide a new method for developing a cost-effective and robust epoxy resin/mineralized film composite coating protection structure of Mg alloys in practical applications.http://www.sciencedirect.com/science/article/pii/S2238785424002242Epoxy resinMineralization treatmentComposite coatingAdhesionCorrosion product
spellingShingle Ye Liu
Hongbin Ma
Zhe Wang
Qingwei Qin
Liang Liang
Jinhui Wang
Peipeng Jin
Effect of epoxy resin/mineralized film composite coating on the corrosion resistance of Mg-3Nd alloy
Journal of Materials Research and Technology
Epoxy resin
Mineralization treatment
Composite coating
Adhesion
Corrosion product
title Effect of epoxy resin/mineralized film composite coating on the corrosion resistance of Mg-3Nd alloy
title_full Effect of epoxy resin/mineralized film composite coating on the corrosion resistance of Mg-3Nd alloy
title_fullStr Effect of epoxy resin/mineralized film composite coating on the corrosion resistance of Mg-3Nd alloy
title_full_unstemmed Effect of epoxy resin/mineralized film composite coating on the corrosion resistance of Mg-3Nd alloy
title_short Effect of epoxy resin/mineralized film composite coating on the corrosion resistance of Mg-3Nd alloy
title_sort effect of epoxy resin mineralized film composite coating on the corrosion resistance of mg 3nd alloy
topic Epoxy resin
Mineralization treatment
Composite coating
Adhesion
Corrosion product
url http://www.sciencedirect.com/science/article/pii/S2238785424002242
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