Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow
The phenomenon of pipeline erosion dominated by sulfur particles has become a key research target for sulfur-containing gas-gathering pipelines. Gas-solid two-phase flow of sulfur-containing gases is simulated with a coupled CFD-DPM model in this paper. The Realizable <i>k-ε</i> turbulen...
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author | Runhua Zhu Hongming Ren Qiang Fang Yang Ren Dong Jiang Yongliang Liu Shudong Liu Chengyong Li Danni Tang |
author_facet | Runhua Zhu Hongming Ren Qiang Fang Yang Ren Dong Jiang Yongliang Liu Shudong Liu Chengyong Li Danni Tang |
author_sort | Runhua Zhu |
collection | DOAJ |
description | The phenomenon of pipeline erosion dominated by sulfur particles has become a key research target for sulfur-containing gas-gathering pipelines. Gas-solid two-phase flow of sulfur-containing gases is simulated with a coupled CFD-DPM model in this paper. The Realizable <i>k-ε</i> turbulence model was used to determine the changes in the complex flow field and the Euler-Lagrange method was used to describe the specific trajectory of sulfur particles in the complex flow field. The main erosion trace distribution and the effect of secondary flow effects at the elbow were analyzed and the erosion distribution pattern was investigated for different curvature ratios, particle sizes, and pipe diameters. The results show that the formation of erosion along the tip of the V-shaped erosion trace on the outlet sidewall of the elbow may be related to secondary flow effects. The increase of the curvature ratio R<sub>D</sub> reduces the erosion intensity of the maximum erosion area, but subsequent increase will result in new secondary erosion trace near the outlet of the elbow and reach the maximum when R<sub>D</sub> = 8. Variations in particle size will have a significant effect on the extent of the erosion distribution, causing the main erosion distribution of the elbow to vary between 48.2° and 84.2°, while variations in pipeline diameter will have a lesser effect. The Stokes number can also be reduced by controlling the variation in particle size and pipe diameter to alter the force profile on the particles and reduce the erosion effect. |
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issn | 1996-1073 |
language | English |
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spelling | doaj.art-751a53370a5a40a1908f6810f6bcdba42023-11-17T10:49:50ZengMDPI AGEnergies1996-10732023-03-01166270710.3390/en16062707Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering ElbowRunhua Zhu0Hongming Ren1Qiang Fang2Yang Ren3Dong Jiang4Yongliang Liu5Shudong Liu6Chengyong Li7Danni Tang8Energy College, Chengdu University of Technology, Chengdu 610059, ChinaCDB Gas Mine of PetroChina Southwest Oil and Gas Field Company, Dazhou 635000, ChinaEnergy College, Chengdu University of Technology, Chengdu 610059, ChinaCDB Gas Mine of PetroChina Southwest Oil and Gas Field Company, Dazhou 635000, ChinaCDB Gas Mine of PetroChina Southwest Oil and Gas Field Company, Dazhou 635000, ChinaCDB Gas Mine of PetroChina Southwest Oil and Gas Field Company, Dazhou 635000, ChinaEnergy College, Chengdu University of Technology, Chengdu 610059, ChinaEnergy College, Chengdu University of Technology, Chengdu 610059, ChinaEnergy College, Chengdu University of Technology, Chengdu 610059, ChinaThe phenomenon of pipeline erosion dominated by sulfur particles has become a key research target for sulfur-containing gas-gathering pipelines. Gas-solid two-phase flow of sulfur-containing gases is simulated with a coupled CFD-DPM model in this paper. The Realizable <i>k-ε</i> turbulence model was used to determine the changes in the complex flow field and the Euler-Lagrange method was used to describe the specific trajectory of sulfur particles in the complex flow field. The main erosion trace distribution and the effect of secondary flow effects at the elbow were analyzed and the erosion distribution pattern was investigated for different curvature ratios, particle sizes, and pipe diameters. The results show that the formation of erosion along the tip of the V-shaped erosion trace on the outlet sidewall of the elbow may be related to secondary flow effects. The increase of the curvature ratio R<sub>D</sub> reduces the erosion intensity of the maximum erosion area, but subsequent increase will result in new secondary erosion trace near the outlet of the elbow and reach the maximum when R<sub>D</sub> = 8. Variations in particle size will have a significant effect on the extent of the erosion distribution, causing the main erosion distribution of the elbow to vary between 48.2° and 84.2°, while variations in pipeline diameter will have a lesser effect. The Stokes number can also be reduced by controlling the variation in particle size and pipe diameter to alter the force profile on the particles and reduce the erosion effect.https://www.mdpi.com/1996-1073/16/6/2707sulfur particlesgas-solid two-phase flowexperiment studyseepage characteristicsflow rates |
spellingShingle | Runhua Zhu Hongming Ren Qiang Fang Yang Ren Dong Jiang Yongliang Liu Shudong Liu Chengyong Li Danni Tang Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow Energies sulfur particles gas-solid two-phase flow experiment study seepage characteristics flow rates |
title | Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow |
title_full | Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow |
title_fullStr | Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow |
title_full_unstemmed | Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow |
title_short | Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow |
title_sort | numerical study of the erosion distribution of sulfur containing particulate gas in 90 degree gathering elbow |
topic | sulfur particles gas-solid two-phase flow experiment study seepage characteristics flow rates |
url | https://www.mdpi.com/1996-1073/16/6/2707 |
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