Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow

The phenomenon of pipeline erosion dominated by sulfur particles has become a key research target for sulfur-containing gas-gathering pipelines. Gas-solid two-phase flow of sulfur-containing gases is simulated with a coupled CFD-DPM model in this paper. The Realizable <i>k-ε</i> turbulen...

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Main Authors: Runhua Zhu, Hongming Ren, Qiang Fang, Yang Ren, Dong Jiang, Yongliang Liu, Shudong Liu, Chengyong Li, Danni Tang
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/6/2707
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author Runhua Zhu
Hongming Ren
Qiang Fang
Yang Ren
Dong Jiang
Yongliang Liu
Shudong Liu
Chengyong Li
Danni Tang
author_facet Runhua Zhu
Hongming Ren
Qiang Fang
Yang Ren
Dong Jiang
Yongliang Liu
Shudong Liu
Chengyong Li
Danni Tang
author_sort Runhua Zhu
collection DOAJ
description The phenomenon of pipeline erosion dominated by sulfur particles has become a key research target for sulfur-containing gas-gathering pipelines. Gas-solid two-phase flow of sulfur-containing gases is simulated with a coupled CFD-DPM model in this paper. The Realizable <i>k-ε</i> turbulence model was used to determine the changes in the complex flow field and the Euler-Lagrange method was used to describe the specific trajectory of sulfur particles in the complex flow field. The main erosion trace distribution and the effect of secondary flow effects at the elbow were analyzed and the erosion distribution pattern was investigated for different curvature ratios, particle sizes, and pipe diameters. The results show that the formation of erosion along the tip of the V-shaped erosion trace on the outlet sidewall of the elbow may be related to secondary flow effects. The increase of the curvature ratio R<sub>D</sub> reduces the erosion intensity of the maximum erosion area, but subsequent increase will result in new secondary erosion trace near the outlet of the elbow and reach the maximum when R<sub>D</sub> = 8. Variations in particle size will have a significant effect on the extent of the erosion distribution, causing the main erosion distribution of the elbow to vary between 48.2° and 84.2°, while variations in pipeline diameter will have a lesser effect. The Stokes number can also be reduced by controlling the variation in particle size and pipe diameter to alter the force profile on the particles and reduce the erosion effect.
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spelling doaj.art-751a53370a5a40a1908f6810f6bcdba42023-11-17T10:49:50ZengMDPI AGEnergies1996-10732023-03-01166270710.3390/en16062707Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering ElbowRunhua Zhu0Hongming Ren1Qiang Fang2Yang Ren3Dong Jiang4Yongliang Liu5Shudong Liu6Chengyong Li7Danni Tang8Energy College, Chengdu University of Technology, Chengdu 610059, ChinaCDB Gas Mine of PetroChina Southwest Oil and Gas Field Company, Dazhou 635000, ChinaEnergy College, Chengdu University of Technology, Chengdu 610059, ChinaCDB Gas Mine of PetroChina Southwest Oil and Gas Field Company, Dazhou 635000, ChinaCDB Gas Mine of PetroChina Southwest Oil and Gas Field Company, Dazhou 635000, ChinaCDB Gas Mine of PetroChina Southwest Oil and Gas Field Company, Dazhou 635000, ChinaEnergy College, Chengdu University of Technology, Chengdu 610059, ChinaEnergy College, Chengdu University of Technology, Chengdu 610059, ChinaEnergy College, Chengdu University of Technology, Chengdu 610059, ChinaThe phenomenon of pipeline erosion dominated by sulfur particles has become a key research target for sulfur-containing gas-gathering pipelines. Gas-solid two-phase flow of sulfur-containing gases is simulated with a coupled CFD-DPM model in this paper. The Realizable <i>k-ε</i> turbulence model was used to determine the changes in the complex flow field and the Euler-Lagrange method was used to describe the specific trajectory of sulfur particles in the complex flow field. The main erosion trace distribution and the effect of secondary flow effects at the elbow were analyzed and the erosion distribution pattern was investigated for different curvature ratios, particle sizes, and pipe diameters. The results show that the formation of erosion along the tip of the V-shaped erosion trace on the outlet sidewall of the elbow may be related to secondary flow effects. The increase of the curvature ratio R<sub>D</sub> reduces the erosion intensity of the maximum erosion area, but subsequent increase will result in new secondary erosion trace near the outlet of the elbow and reach the maximum when R<sub>D</sub> = 8. Variations in particle size will have a significant effect on the extent of the erosion distribution, causing the main erosion distribution of the elbow to vary between 48.2° and 84.2°, while variations in pipeline diameter will have a lesser effect. The Stokes number can also be reduced by controlling the variation in particle size and pipe diameter to alter the force profile on the particles and reduce the erosion effect.https://www.mdpi.com/1996-1073/16/6/2707sulfur particlesgas-solid two-phase flowexperiment studyseepage characteristicsflow rates
spellingShingle Runhua Zhu
Hongming Ren
Qiang Fang
Yang Ren
Dong Jiang
Yongliang Liu
Shudong Liu
Chengyong Li
Danni Tang
Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow
Energies
sulfur particles
gas-solid two-phase flow
experiment study
seepage characteristics
flow rates
title Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow
title_full Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow
title_fullStr Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow
title_full_unstemmed Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow
title_short Numerical Study of the Erosion Distribution of Sulfur-Containing Particulate Gas in 90-Degree Gathering Elbow
title_sort numerical study of the erosion distribution of sulfur containing particulate gas in 90 degree gathering elbow
topic sulfur particles
gas-solid two-phase flow
experiment study
seepage characteristics
flow rates
url https://www.mdpi.com/1996-1073/16/6/2707
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