Rolling bearing fault detection based on vibration signal analysis and cumulative sum control chart

Monitoring the condition of rotating machines is essential for the systems' safety, reducing maintenance costs, and increasing reliability. In this research, a fault detection system for bearings was developed using the vibration analysis technique with the statistical control chart approach. A...

Full description

Bibliographic Details
Main Authors: Mohammed Jawad Saja, Abdulhady Jaber Alaa
Format: Article
Language:English
Published: University of Belgrade - Faculty of Mechanical Engineering, Belgrade 2021-01-01
Series:FME Transactions
Subjects:
Online Access:https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2021/1451-20922103684M.pdf
_version_ 1818838159826354176
author Mohammed Jawad Saja
Abdulhady Jaber Alaa
author_facet Mohammed Jawad Saja
Abdulhady Jaber Alaa
author_sort Mohammed Jawad Saja
collection DOAJ
description Monitoring the condition of rotating machines is essential for the systems' safety, reducing maintenance costs, and increasing reliability. In this research, a fault detection system for bearings was developed using the vibration analysis technique with the statistical control chart approach. A test rig was first designed and constructed; then, various bearing faults, such as inner race and outer race faults, were simulated and examined in the test rig. After capturing the vibration signals at different bearing health conditions, the time-domain signal analysis technique was employed for extracting different indicative features. The obtained time domain features were then analyzed to find out the most fault-significant feature. Then, only one feature was selected to design the control chart for bearing health condition monitoring. The cumulative sum control chart (CUSUM was utilized since it can detect the small changes in bearing health states. The results showed the effectiveness of utilizing this method, and it was found that the percentage of the out-of-control points in the event of the combined cage and ball fault to the number of tested samples is greater than the other fault types.
first_indexed 2024-12-19T03:33:58Z
format Article
id doaj.art-7538e04227114859aca8d1d6e9a5ae76
institution Directory Open Access Journal
issn 1451-2092
2406-128X
language English
last_indexed 2024-12-19T03:33:58Z
publishDate 2021-01-01
publisher University of Belgrade - Faculty of Mechanical Engineering, Belgrade
record_format Article
series FME Transactions
spelling doaj.art-7538e04227114859aca8d1d6e9a5ae762022-12-21T20:37:26ZengUniversity of Belgrade - Faculty of Mechanical Engineering, BelgradeFME Transactions1451-20922406-128X2021-01-0149368469510.5937/fme2103684M1451-20922103684MRolling bearing fault detection based on vibration signal analysis and cumulative sum control chartMohammed Jawad Saja0Abdulhady Jaber Alaa1University of Technology, Mechanical Engineering Department, IraqUniversity of Technology, Mechanical Engineering Department, IraqMonitoring the condition of rotating machines is essential for the systems' safety, reducing maintenance costs, and increasing reliability. In this research, a fault detection system for bearings was developed using the vibration analysis technique with the statistical control chart approach. A test rig was first designed and constructed; then, various bearing faults, such as inner race and outer race faults, were simulated and examined in the test rig. After capturing the vibration signals at different bearing health conditions, the time-domain signal analysis technique was employed for extracting different indicative features. The obtained time domain features were then analyzed to find out the most fault-significant feature. Then, only one feature was selected to design the control chart for bearing health condition monitoring. The cumulative sum control chart (CUSUM was utilized since it can detect the small changes in bearing health states. The results showed the effectiveness of utilizing this method, and it was found that the percentage of the out-of-control points in the event of the combined cage and ball fault to the number of tested samples is greater than the other fault types.https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2021/1451-20922103684M.pdfcusum chartstatistical control chartvibration analysisrolling bearing health monitoringfault detection
spellingShingle Mohammed Jawad Saja
Abdulhady Jaber Alaa
Rolling bearing fault detection based on vibration signal analysis and cumulative sum control chart
FME Transactions
cusum chart
statistical control chart
vibration analysis
rolling bearing health monitoring
fault detection
title Rolling bearing fault detection based on vibration signal analysis and cumulative sum control chart
title_full Rolling bearing fault detection based on vibration signal analysis and cumulative sum control chart
title_fullStr Rolling bearing fault detection based on vibration signal analysis and cumulative sum control chart
title_full_unstemmed Rolling bearing fault detection based on vibration signal analysis and cumulative sum control chart
title_short Rolling bearing fault detection based on vibration signal analysis and cumulative sum control chart
title_sort rolling bearing fault detection based on vibration signal analysis and cumulative sum control chart
topic cusum chart
statistical control chart
vibration analysis
rolling bearing health monitoring
fault detection
url https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2021/1451-20922103684M.pdf
work_keys_str_mv AT mohammedjawadsaja rollingbearingfaultdetectionbasedonvibrationsignalanalysisandcumulativesumcontrolchart
AT abdulhadyjaberalaa rollingbearingfaultdetectionbasedonvibrationsignalanalysisandcumulativesumcontrolchart