Characterization of the Al-3wt.%Si alloy in unsteady-state horizontal directional solidification

The main purpose of this paper is to investigate both the columnar to equiaxed transition and primary dendritic arm spacings of Al-3wt.%Si alloy during the horizontal directional solidification. The transient heat transfer coefficient at the metal-mold interface is calculated based on comparisons be...

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Main Authors: Diego Brito Carvalho, Emanuelle Casseb Guimarães, Antonio Luciano Moreira, Daniel Joaquim Moutinho, José Marcelino Dias Filho, Otávio Lima da Rocha
Format: Article
Language:English
Published: Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol) 2013-05-01
Series:Materials Research
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392013000400026&tlng=en
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author Diego Brito Carvalho
Emanuelle Casseb Guimarães
Antonio Luciano Moreira
Daniel Joaquim Moutinho
José Marcelino Dias Filho
Otávio Lima da Rocha
author_facet Diego Brito Carvalho
Emanuelle Casseb Guimarães
Antonio Luciano Moreira
Daniel Joaquim Moutinho
José Marcelino Dias Filho
Otávio Lima da Rocha
author_sort Diego Brito Carvalho
collection DOAJ
description The main purpose of this paper is to investigate both the columnar to equiaxed transition and primary dendritic arm spacings of Al-3wt.%Si alloy during the horizontal directional solidification. The transient heat transfer coefficient at the metal-mold interface is calculated based on comparisons between the experimental thermal profiles in castings and the simulations provided by a finite difference heat flow program. Simulated curve of the interfacial heat transfer coefficient was used in another numerical solidification model to determine theoretical values of tip growth rates, cooling rates and thermal gradients that are associated with both columnar to equiaxed transition and primary dendritic arm spacings. A good agreement was observed between the experimental values of these thermal variables and those numerically simulated for the alloy examined. A comparative analysis is carried out between the experimental data of this work and theoretical models from the literature that have been proposed to predict the primary dendritic spacings. In this context, this study may contribute to the understanding of how to manage solidification operational parameters aiming at designing the microstructure of Al-Si alloys.
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publishDate 2013-05-01
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spelling doaj.art-753a982323cc401b9118d11791a93db02022-12-21T19:32:47ZengAssociação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol)Materials Research1516-14392013-05-0116487488310.1590/S1516-14392013005000072Characterization of the Al-3wt.%Si alloy in unsteady-state horizontal directional solidificationDiego Brito Carvalho0Emanuelle Casseb Guimarães1Antonio Luciano Moreira2Daniel Joaquim Moutinho3José Marcelino Dias Filho4Otávio Lima da Rocha5Universidade Federal do ParáUniversidade Federal do ParáUniversidade Federal do ParáUniversidade Federal do ParáInstituto Federal do ParáInstituto Federal do ParáThe main purpose of this paper is to investigate both the columnar to equiaxed transition and primary dendritic arm spacings of Al-3wt.%Si alloy during the horizontal directional solidification. The transient heat transfer coefficient at the metal-mold interface is calculated based on comparisons between the experimental thermal profiles in castings and the simulations provided by a finite difference heat flow program. Simulated curve of the interfacial heat transfer coefficient was used in another numerical solidification model to determine theoretical values of tip growth rates, cooling rates and thermal gradients that are associated with both columnar to equiaxed transition and primary dendritic arm spacings. A good agreement was observed between the experimental values of these thermal variables and those numerically simulated for the alloy examined. A comparative analysis is carried out between the experimental data of this work and theoretical models from the literature that have been proposed to predict the primary dendritic spacings. In this context, this study may contribute to the understanding of how to manage solidification operational parameters aiming at designing the microstructure of Al-Si alloys.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392013000400026&tlng=encolumnar to equiaxed transitionprimary dendritic spacingdirectional solidificationunsteady-state conditionsAl-Si alloys
spellingShingle Diego Brito Carvalho
Emanuelle Casseb Guimarães
Antonio Luciano Moreira
Daniel Joaquim Moutinho
José Marcelino Dias Filho
Otávio Lima da Rocha
Characterization of the Al-3wt.%Si alloy in unsteady-state horizontal directional solidification
Materials Research
columnar to equiaxed transition
primary dendritic spacing
directional solidification
unsteady-state conditions
Al-Si alloys
title Characterization of the Al-3wt.%Si alloy in unsteady-state horizontal directional solidification
title_full Characterization of the Al-3wt.%Si alloy in unsteady-state horizontal directional solidification
title_fullStr Characterization of the Al-3wt.%Si alloy in unsteady-state horizontal directional solidification
title_full_unstemmed Characterization of the Al-3wt.%Si alloy in unsteady-state horizontal directional solidification
title_short Characterization of the Al-3wt.%Si alloy in unsteady-state horizontal directional solidification
title_sort characterization of the al 3wt si alloy in unsteady state horizontal directional solidification
topic columnar to equiaxed transition
primary dendritic spacing
directional solidification
unsteady-state conditions
Al-Si alloys
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392013000400026&tlng=en
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AT danieljoaquimmoutinho characterizationoftheal3wtsialloyinunsteadystatehorizontaldirectionalsolidification
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