EXPERIMENTAL INVESTIGATION ON ELECTROCHEMICAL MACHINING PARAMETERS

The inherent characteristics of electrochemical machining (ECM) have large scale of advantages over the traditional machining technologies. ECM has been employed in this work to machining low carbon AISI1005 steel. Such technique is used to remove the electrical conductive material via a controlled...

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Main Author: Dhia Ahmed Alazawi
Format: Article
Language:English
Published: University of Diyala 2017-03-01
Series:Diyala Journal of Engineering Sciences
Subjects:
Online Access:https://djes.info/index.php/djes/article/view/223
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author Dhia Ahmed Alazawi
author_facet Dhia Ahmed Alazawi
author_sort Dhia Ahmed Alazawi
collection DOAJ
description The inherent characteristics of electrochemical machining (ECM) have large scale of advantages over the traditional machining technologies. ECM has been employed in this work to machining low carbon AISI1005 steel. Such technique is used to remove the electrical conductive material via a controlled electrochemical anodic reaction regardless of the metal mechanical properties. The considered experiments were conducted to study the effects of process parameters such as applied voltage, electrolyte flow rate, current density on all of weight loss, dissolution rate and material removal rate (MRR) in sodium chloride aqueous solution. The results stated that, the weight loss is in general increased with the voltage and the flow rate as its maximum value was 9.23 g and 5.35g respectively. Increasing the current density has led to obtain maximum MRR and dissolution rate of 0.248g/min and 1.59 mm/min respectively. The results showed that there was an enhancement in the MRR and the dissolution rate so as to be 66.8% and 3.94% respectively.
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spelling doaj.art-753d2c6e36ab4100be93f3f9f5abd2a72022-12-22T04:31:08ZengUniversity of DiyalaDiyala Journal of Engineering Sciences1999-87162616-69092017-03-0110110.24237/djes.2017.10107EXPERIMENTAL INVESTIGATION ON ELECTROCHEMICAL MACHINING PARAMETERSDhia Ahmed Alazawi0Mechanical Engineering Department, College of Engineering, University of Diyala The inherent characteristics of electrochemical machining (ECM) have large scale of advantages over the traditional machining technologies. ECM has been employed in this work to machining low carbon AISI1005 steel. Such technique is used to remove the electrical conductive material via a controlled electrochemical anodic reaction regardless of the metal mechanical properties. The considered experiments were conducted to study the effects of process parameters such as applied voltage, electrolyte flow rate, current density on all of weight loss, dissolution rate and material removal rate (MRR) in sodium chloride aqueous solution. The results stated that, the weight loss is in general increased with the voltage and the flow rate as its maximum value was 9.23 g and 5.35g respectively. Increasing the current density has led to obtain maximum MRR and dissolution rate of 0.248g/min and 1.59 mm/min respectively. The results showed that there was an enhancement in the MRR and the dissolution rate so as to be 66.8% and 3.94% respectively. https://djes.info/index.php/djes/article/view/223Electrochemical MachiningMetal Removal RateElectrolyte
spellingShingle Dhia Ahmed Alazawi
EXPERIMENTAL INVESTIGATION ON ELECTROCHEMICAL MACHINING PARAMETERS
Diyala Journal of Engineering Sciences
Electrochemical Machining
Metal Removal Rate
Electrolyte
title EXPERIMENTAL INVESTIGATION ON ELECTROCHEMICAL MACHINING PARAMETERS
title_full EXPERIMENTAL INVESTIGATION ON ELECTROCHEMICAL MACHINING PARAMETERS
title_fullStr EXPERIMENTAL INVESTIGATION ON ELECTROCHEMICAL MACHINING PARAMETERS
title_full_unstemmed EXPERIMENTAL INVESTIGATION ON ELECTROCHEMICAL MACHINING PARAMETERS
title_short EXPERIMENTAL INVESTIGATION ON ELECTROCHEMICAL MACHINING PARAMETERS
title_sort experimental investigation on electrochemical machining parameters
topic Electrochemical Machining
Metal Removal Rate
Electrolyte
url https://djes.info/index.php/djes/article/view/223
work_keys_str_mv AT dhiaahmedalazawi experimentalinvestigationonelectrochemicalmachiningparameters