Pit growth kinetics in aluminum: effects of salt loading and relative humidity

Abstract The growth kinetics of localized corrosion, e.g. pits, in corrosive environments often controls the service life of metallic components. Yet, our understanding of these kinetics is largely based on coupon-level, e.g. mass-loss, studies which provide limited insights into the evolution of in...

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Main Authors: Philip J. Noell, Benjamin T. Pham, Ian Campbell, Brendan Donohoe, Demitri Maestas, Eric J. Schindelholz, Michael A. Melia, Ryan M. Katona
Format: Article
Language:English
Published: Nature Portfolio 2023-07-01
Series:npj Materials Degradation
Online Access:https://doi.org/10.1038/s41529-023-00382-1
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author Philip J. Noell
Benjamin T. Pham
Ian Campbell
Brendan Donohoe
Demitri Maestas
Eric J. Schindelholz
Michael A. Melia
Ryan M. Katona
author_facet Philip J. Noell
Benjamin T. Pham
Ian Campbell
Brendan Donohoe
Demitri Maestas
Eric J. Schindelholz
Michael A. Melia
Ryan M. Katona
author_sort Philip J. Noell
collection DOAJ
description Abstract The growth kinetics of localized corrosion, e.g. pits, in corrosive environments often controls the service life of metallic components. Yet, our understanding of these kinetics is largely based on coupon-level, e.g. mass-loss, studies which provide limited insights into the evolution of individual damage events. It is critical to relate observed cumulative loss trends, such as links between changing humidity and mass loss rates, to the growth kinetics of individual pits. Towards this goal, we leverage in-situ X-ray computed tomography to measure the growth rates of over sixty pits in aluminum in four different humid, chloride environments over ≈3 days of exposure. Pit growth rates and final volumes increased with increasing droplet volume, which was observed to increase with increasing humidity and salt loading. Two factors, droplet spreading and oxide jacking, dramatically increased pit growth rates and final volumes.
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spelling doaj.art-7548ae2e662840c48ea5901f4a79860c2023-07-30T11:21:19ZengNature Portfolionpj Materials Degradation2397-21062023-07-017111210.1038/s41529-023-00382-1Pit growth kinetics in aluminum: effects of salt loading and relative humidityPhilip J. Noell0Benjamin T. Pham1Ian Campbell2Brendan Donohoe3Demitri Maestas4Eric J. Schindelholz5Michael A. Melia6Ryan M. Katona7Sandia National LaboratoriesSandia National LaboratoriesSandia National LaboratoriesSandia National LaboratoriesSandia National LaboratoriesThe Ohio State University, Fontana LaboratoriesSandia National LaboratoriesSandia National LaboratoriesAbstract The growth kinetics of localized corrosion, e.g. pits, in corrosive environments often controls the service life of metallic components. Yet, our understanding of these kinetics is largely based on coupon-level, e.g. mass-loss, studies which provide limited insights into the evolution of individual damage events. It is critical to relate observed cumulative loss trends, such as links between changing humidity and mass loss rates, to the growth kinetics of individual pits. Towards this goal, we leverage in-situ X-ray computed tomography to measure the growth rates of over sixty pits in aluminum in four different humid, chloride environments over ≈3 days of exposure. Pit growth rates and final volumes increased with increasing droplet volume, which was observed to increase with increasing humidity and salt loading. Two factors, droplet spreading and oxide jacking, dramatically increased pit growth rates and final volumes.https://doi.org/10.1038/s41529-023-00382-1
spellingShingle Philip J. Noell
Benjamin T. Pham
Ian Campbell
Brendan Donohoe
Demitri Maestas
Eric J. Schindelholz
Michael A. Melia
Ryan M. Katona
Pit growth kinetics in aluminum: effects of salt loading and relative humidity
npj Materials Degradation
title Pit growth kinetics in aluminum: effects of salt loading and relative humidity
title_full Pit growth kinetics in aluminum: effects of salt loading and relative humidity
title_fullStr Pit growth kinetics in aluminum: effects of salt loading and relative humidity
title_full_unstemmed Pit growth kinetics in aluminum: effects of salt loading and relative humidity
title_short Pit growth kinetics in aluminum: effects of salt loading and relative humidity
title_sort pit growth kinetics in aluminum effects of salt loading and relative humidity
url https://doi.org/10.1038/s41529-023-00382-1
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