An analytical model for predicting residual stresses in multiple layers by plasma cladding process

An analytical model is developed to predict residual stresses formed during plasma cladding process. This is based on the force and moment balances and misfit strain caused by differential coefficient of thermal expansion (CTE) of substrate and cladding layers during cooling. The model can be implem...

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Main Authors: Yajie Chu, Benxing Hao, Zhenhong Li, Jun Zhu, Xiunan He
Format: Article
Language:English
Published: AIP Publishing LLC 2019-08-01
Series:AIP Advances
Online Access:http://dx.doi.org/10.1063/1.5115559
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author Yajie Chu
Benxing Hao
Zhenhong Li
Jun Zhu
Xiunan He
author_facet Yajie Chu
Benxing Hao
Zhenhong Li
Jun Zhu
Xiunan He
author_sort Yajie Chu
collection DOAJ
description An analytical model is developed to predict residual stresses formed during plasma cladding process. This is based on the force and moment balances and misfit strain caused by differential coefficient of thermal expansion (CTE) of substrate and cladding layers during cooling. The model can be implemented by a simple programming. Residual stresses can be predicted from a knowledge of material properties, temperature of substrate and layers and specimen dimensions. Residual stresses are calculated after each layer rather than as a whole. Specific results can be obtained for the distribution of residual stresses within Co-based layers system. The effect of temperature of substrate and layers, the number of layers, the curvature of a composite beam on the residual stresses are discussed. It has been found that the residual stresses decrease with the increase of preheating temperature of substrate and inter-layer temperature of layers. The curvature increase with increasing layer number.
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spelling doaj.art-75c4258d2e5d4070a5f30d3406e472182022-12-22T02:33:43ZengAIP Publishing LLCAIP Advances2158-32262019-08-0198085103085103-810.1063/1.5115559010908ADVAn analytical model for predicting residual stresses in multiple layers by plasma cladding processYajie Chu0Benxing Hao1Zhenhong Li2Jun Zhu3Xiunan He4School of Materials Engineering, Nanjing Institute of Technology, Nanjing 211167, Jiangsu, People’s Republic of ChinaSchool of Materials Engineering, Nanjing Institute of Technology, Nanjing 211167, Jiangsu, People’s Republic of ChinaSchool of Materials Engineering, Nanjing Institute of Technology, Nanjing 211167, Jiangsu, People’s Republic of ChinaSchool of Materials Engineering, Nanjing Institute of Technology, Nanjing 211167, Jiangsu, People’s Republic of ChinaSchool of Materials Engineering, Nanjing Institute of Technology, Nanjing 211167, Jiangsu, People’s Republic of ChinaAn analytical model is developed to predict residual stresses formed during plasma cladding process. This is based on the force and moment balances and misfit strain caused by differential coefficient of thermal expansion (CTE) of substrate and cladding layers during cooling. The model can be implemented by a simple programming. Residual stresses can be predicted from a knowledge of material properties, temperature of substrate and layers and specimen dimensions. Residual stresses are calculated after each layer rather than as a whole. Specific results can be obtained for the distribution of residual stresses within Co-based layers system. The effect of temperature of substrate and layers, the number of layers, the curvature of a composite beam on the residual stresses are discussed. It has been found that the residual stresses decrease with the increase of preheating temperature of substrate and inter-layer temperature of layers. The curvature increase with increasing layer number.http://dx.doi.org/10.1063/1.5115559
spellingShingle Yajie Chu
Benxing Hao
Zhenhong Li
Jun Zhu
Xiunan He
An analytical model for predicting residual stresses in multiple layers by plasma cladding process
AIP Advances
title An analytical model for predicting residual stresses in multiple layers by plasma cladding process
title_full An analytical model for predicting residual stresses in multiple layers by plasma cladding process
title_fullStr An analytical model for predicting residual stresses in multiple layers by plasma cladding process
title_full_unstemmed An analytical model for predicting residual stresses in multiple layers by plasma cladding process
title_short An analytical model for predicting residual stresses in multiple layers by plasma cladding process
title_sort analytical model for predicting residual stresses in multiple layers by plasma cladding process
url http://dx.doi.org/10.1063/1.5115559
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