Bioactive Glass-Ceramic Scaffolds from Novel ‘Inorganic Gel Casting’ and Sinter-Crystallization

Highly porous wollastonite-diopside glass-ceramics have been successfully obtained by a new gel-casting technique. The gelation of an aqueous slurry of glass powders was not achieved according to the polymerization of an organic monomer, but as the result of alkali activation. The alkali activation...

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Main Authors: Hamada Elsayed, Acacio Rincón Romero, Letizia Ferroni, Chiara Gardin, Barbara Zavan, Enrico Bernardo
Format: Article
Language:English
Published: MDPI AG 2017-02-01
Series:Materials
Subjects:
Online Access:http://www.mdpi.com/1996-1944/10/2/171
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author Hamada Elsayed
Acacio Rincón Romero
Letizia Ferroni
Chiara Gardin
Barbara Zavan
Enrico Bernardo
author_facet Hamada Elsayed
Acacio Rincón Romero
Letizia Ferroni
Chiara Gardin
Barbara Zavan
Enrico Bernardo
author_sort Hamada Elsayed
collection DOAJ
description Highly porous wollastonite-diopside glass-ceramics have been successfully obtained by a new gel-casting technique. The gelation of an aqueous slurry of glass powders was not achieved according to the polymerization of an organic monomer, but as the result of alkali activation. The alkali activation of a Ca-Mg silicate glass (with a composition close to 50 mol % wollastonite—50 mol % diopside, with minor amounts of Na2O and P2O5) allowed for the obtainment of well-dispersed concentrated suspensions, undergoing progressive hardening by curing at low temperature (40 °C), owing to the formation of a C–S–H (calcium silicate hydrate) gel. An extensive direct foaming was achieved by vigorous mechanical stirring of partially gelified suspensions, comprising also a surfactant. The open-celled structure resulting from mechanical foaming could be ‘frozen’ by the subsequent sintering treatment, at 900–1000 °C, causing substantial crystallization. A total porosity exceeding 80%, comprising both well-interconnected macro-pores and micro-pores on cell walls, was accompanied by an excellent compressive strength, even above 5 MPa.
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spelling doaj.art-760067473acb420ebe13658ca78c76a62022-12-22T02:44:59ZengMDPI AGMaterials1996-19442017-02-0110217110.3390/ma10020171ma10020171Bioactive Glass-Ceramic Scaffolds from Novel ‘Inorganic Gel Casting’ and Sinter-CrystallizationHamada Elsayed0Acacio Rincón Romero1Letizia Ferroni2Chiara Gardin3Barbara Zavan4Enrico Bernardo5Department of Industrial Engineering, University of Padova, Via Marzolo 9, 35131 Padova, ItalyDepartment of Industrial Engineering, University of Padova, Via Marzolo 9, 35131 Padova, ItalyDepartment of Biomedical Sciences, Universiy of Padova, via Ugo Bassi 58/B, 35131 Padova, ItalyDepartment of Biomedical Sciences, Universiy of Padova, via Ugo Bassi 58/B, 35131 Padova, ItalyDepartment of Biomedical Sciences, Universiy of Padova, via Ugo Bassi 58/B, 35131 Padova, ItalyDepartment of Industrial Engineering, University of Padova, Via Marzolo 9, 35131 Padova, ItalyHighly porous wollastonite-diopside glass-ceramics have been successfully obtained by a new gel-casting technique. The gelation of an aqueous slurry of glass powders was not achieved according to the polymerization of an organic monomer, but as the result of alkali activation. The alkali activation of a Ca-Mg silicate glass (with a composition close to 50 mol % wollastonite—50 mol % diopside, with minor amounts of Na2O and P2O5) allowed for the obtainment of well-dispersed concentrated suspensions, undergoing progressive hardening by curing at low temperature (40 °C), owing to the formation of a C–S–H (calcium silicate hydrate) gel. An extensive direct foaming was achieved by vigorous mechanical stirring of partially gelified suspensions, comprising also a surfactant. The open-celled structure resulting from mechanical foaming could be ‘frozen’ by the subsequent sintering treatment, at 900–1000 °C, causing substantial crystallization. A total porosity exceeding 80%, comprising both well-interconnected macro-pores and micro-pores on cell walls, was accompanied by an excellent compressive strength, even above 5 MPa.http://www.mdpi.com/1996-1944/10/2/171alkali activationgel castingbioactivitywollastonitediopsideglass-ceramics
spellingShingle Hamada Elsayed
Acacio Rincón Romero
Letizia Ferroni
Chiara Gardin
Barbara Zavan
Enrico Bernardo
Bioactive Glass-Ceramic Scaffolds from Novel ‘Inorganic Gel Casting’ and Sinter-Crystallization
Materials
alkali activation
gel casting
bioactivity
wollastonite
diopside
glass-ceramics
title Bioactive Glass-Ceramic Scaffolds from Novel ‘Inorganic Gel Casting’ and Sinter-Crystallization
title_full Bioactive Glass-Ceramic Scaffolds from Novel ‘Inorganic Gel Casting’ and Sinter-Crystallization
title_fullStr Bioactive Glass-Ceramic Scaffolds from Novel ‘Inorganic Gel Casting’ and Sinter-Crystallization
title_full_unstemmed Bioactive Glass-Ceramic Scaffolds from Novel ‘Inorganic Gel Casting’ and Sinter-Crystallization
title_short Bioactive Glass-Ceramic Scaffolds from Novel ‘Inorganic Gel Casting’ and Sinter-Crystallization
title_sort bioactive glass ceramic scaffolds from novel inorganic gel casting and sinter crystallization
topic alkali activation
gel casting
bioactivity
wollastonite
diopside
glass-ceramics
url http://www.mdpi.com/1996-1944/10/2/171
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AT letiziaferroni bioactiveglassceramicscaffoldsfromnovelinorganicgelcastingandsintercrystallization
AT chiaragardin bioactiveglassceramicscaffoldsfromnovelinorganicgelcastingandsintercrystallization
AT barbarazavan bioactiveglassceramicscaffoldsfromnovelinorganicgelcastingandsintercrystallization
AT enricobernardo bioactiveglassceramicscaffoldsfromnovelinorganicgelcastingandsintercrystallization