Synchronous shield tunnelling technology combining advancement and segment fabrication: Principle, verification and application

Through the active control of shield thrust system oil pressures, a synchronous shield tunnelling technology combining advancement and segment fabrication was proposed. The key to this technology was to completely exploit the additional stroke of the hydraulic jacks generated by the axial insertion...

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Main Authors: Yeting Zhu, Yanfei Zhu, Elton J. Chen, Yixin Zhai, Rui Min, Bin Tang, Xin Huang
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2023-12-01
Series:Underground Space
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2467967423000673
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author Yeting Zhu
Yanfei Zhu
Elton J. Chen
Yixin Zhai
Rui Min
Bin Tang
Xin Huang
author_facet Yeting Zhu
Yanfei Zhu
Elton J. Chen
Yixin Zhai
Rui Min
Bin Tang
Xin Huang
author_sort Yeting Zhu
collection DOAJ
description Through the active control of shield thrust system oil pressures, a synchronous shield tunnelling technology combining advancement and segment fabrication was proposed. The key to this technology was to completely exploit the additional stroke of the hydraulic jacks generated by the axial insertion of a key block to assemble the segments. Taking the tunnelling project of the Shanghai Airport Railway Link Line as a demonstration project, this paper uses a large model test platform for this synchronous technology. A single-ring construction process along a straight line was simulated, in which the theoretical external loads were implemented on the shield machine. The feasibility and reliability of this synchronous technology were evaluated considering the accuracy of total thrust force control, maintenance of tunnelling speed and shield postures and segment compression. The effectiveness of the redistribution principle for the missing thrust force due to the withdrawal of cylinders located in the segment fabrication region was discussed. Furthermore, some other interesting phenomena were observed in the practical application in addition to the model test. This technology primarily realizes synchronous assembly by improving the control of the propulsion system of conventional shield machines without any transformation of the shield machine’s primary structure, segment patterns or excavation method. The proposed method has good adaptability and a low construction cost, which will be beneficial for future long-distance tunnelling projects.
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spelling doaj.art-762a63158b8b40dfb3fd7ef7ce39b6c42023-10-20T06:40:10ZengKeAi Communications Co., Ltd.Underground Space2467-96742023-12-01132347Synchronous shield tunnelling technology combining advancement and segment fabrication: Principle, verification and applicationYeting Zhu0Yanfei Zhu1Elton J. Chen2Yixin Zhai3Rui Min4Bin Tang5Xin Huang6Shanghai Tunnel Engineering Co. Ltd., Shanghai 200232, ChinaShanghai Tunnel Engineering Co. Ltd., Shanghai 200232, ChinaSchool of Civil & Hydraulic Engineering, Huazhong University of Science & Technology, Wuhan, Hubei 430074, China; National Innovation Center for Digital Construction, Wuhan, Hubei 430074, ChinaShanghai Tunnel Engineering Co. Ltd., Shanghai 200232, ChinaShanghai Tunnel Engineering Co. Ltd., Shanghai 200232, ChinaSchool of Civil & Hydraulic Engineering, Huazhong University of Science & Technology, Wuhan, Hubei 430074, China; National Innovation Center for Digital Construction, Wuhan, Hubei 430074, ChinaDepartment of Geotechnical Engineering College of Civil Engineering, Tongji University, Shanghai 200092, China; Corresponding author.Through the active control of shield thrust system oil pressures, a synchronous shield tunnelling technology combining advancement and segment fabrication was proposed. The key to this technology was to completely exploit the additional stroke of the hydraulic jacks generated by the axial insertion of a key block to assemble the segments. Taking the tunnelling project of the Shanghai Airport Railway Link Line as a demonstration project, this paper uses a large model test platform for this synchronous technology. A single-ring construction process along a straight line was simulated, in which the theoretical external loads were implemented on the shield machine. The feasibility and reliability of this synchronous technology were evaluated considering the accuracy of total thrust force control, maintenance of tunnelling speed and shield postures and segment compression. The effectiveness of the redistribution principle for the missing thrust force due to the withdrawal of cylinders located in the segment fabrication region was discussed. Furthermore, some other interesting phenomena were observed in the practical application in addition to the model test. This technology primarily realizes synchronous assembly by improving the control of the propulsion system of conventional shield machines without any transformation of the shield machine’s primary structure, segment patterns or excavation method. The proposed method has good adaptability and a low construction cost, which will be beneficial for future long-distance tunnelling projects.http://www.sciencedirect.com/science/article/pii/S2467967423000673Shield tunnelShield machineModel testShield tunnellingSynchronous assembly
spellingShingle Yeting Zhu
Yanfei Zhu
Elton J. Chen
Yixin Zhai
Rui Min
Bin Tang
Xin Huang
Synchronous shield tunnelling technology combining advancement and segment fabrication: Principle, verification and application
Underground Space
Shield tunnel
Shield machine
Model test
Shield tunnelling
Synchronous assembly
title Synchronous shield tunnelling technology combining advancement and segment fabrication: Principle, verification and application
title_full Synchronous shield tunnelling technology combining advancement and segment fabrication: Principle, verification and application
title_fullStr Synchronous shield tunnelling technology combining advancement and segment fabrication: Principle, verification and application
title_full_unstemmed Synchronous shield tunnelling technology combining advancement and segment fabrication: Principle, verification and application
title_short Synchronous shield tunnelling technology combining advancement and segment fabrication: Principle, verification and application
title_sort synchronous shield tunnelling technology combining advancement and segment fabrication principle verification and application
topic Shield tunnel
Shield machine
Model test
Shield tunnelling
Synchronous assembly
url http://www.sciencedirect.com/science/article/pii/S2467967423000673
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AT yanfeizhu synchronousshieldtunnellingtechnologycombiningadvancementandsegmentfabricationprincipleverificationandapplication
AT eltonjchen synchronousshieldtunnellingtechnologycombiningadvancementandsegmentfabricationprincipleverificationandapplication
AT yixinzhai synchronousshieldtunnellingtechnologycombiningadvancementandsegmentfabricationprincipleverificationandapplication
AT ruimin synchronousshieldtunnellingtechnologycombiningadvancementandsegmentfabricationprincipleverificationandapplication
AT bintang synchronousshieldtunnellingtechnologycombiningadvancementandsegmentfabricationprincipleverificationandapplication
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