Structured NiFe catalysts derived from in-situ grown layered double hydroxides on ceramic monolith for CO2 methanation

Monolithic catalysts for CO2 methanation have become an active research area for the industrial development of Power-to-Gas technology. In this study, we developed a facile and reproducible synthesis strategy for the preparation of structured NiFe catalysts on washcoated cordierite monoliths for CO2...

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Main Authors: Huong Lan Huynh, Wakshum Mekonnen Tucho, Zhixin Yu
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2020-10-01
Series:Green Energy & Environment
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S246802572030145X
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author Huong Lan Huynh
Wakshum Mekonnen Tucho
Zhixin Yu
author_facet Huong Lan Huynh
Wakshum Mekonnen Tucho
Zhixin Yu
author_sort Huong Lan Huynh
collection DOAJ
description Monolithic catalysts for CO2 methanation have become an active research area for the industrial development of Power-to-Gas technology. In this study, we developed a facile and reproducible synthesis strategy for the preparation of structured NiFe catalysts on washcoated cordierite monoliths for CO2 methanation. The NiFe catalysts were derived from in-situ grown layered double hydroxides (LDHs) via urea hydrolysis. The influence of different washcoat materials, i.e., alumina and silica colloidal suspensions on the formation of LDHs layer was investigated, together with the impact of total metal concentration. NiFe LDHs were precipitated on the exterior surface of cordierite washcoated with alumina, while it was found to deposit further inside the channel wall of monolith washcoated with silica due to different intrinsic properties of the colloidal solutions. On the other hand, the thickness of in-situ grown LDHs layers and the catalyst loading could be increased by high metal concentration. The best monolithic catalyst (COR-AluCC-0.5M) was robust, having a thin and well-adhered catalytic layer on the cordierite substrate. As a result, high methane yield was obtained from CO2 methanation at high flow rate on this structured NiFe catalysts. The monolithic catalysts appeared as promising structured catalysts for the development of industrial methanation reactor.
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spelling doaj.art-77086dc2377d4a0089c0f10b3097dbc52022-12-21T22:01:03ZengKeAi Communications Co., Ltd.Green Energy & Environment2468-02572020-10-0154423432Structured NiFe catalysts derived from in-situ grown layered double hydroxides on ceramic monolith for CO2 methanationHuong Lan Huynh0Wakshum Mekonnen Tucho1Zhixin Yu2Department of Energy and Petroleum Engineering, University of Stavanger, 4036 Stavanger, NorwayDepartment of Mechanical and Structural Engineering and Material Science, University of Stavanger, 4036 Stavanger, NorwayDepartment of Energy and Petroleum Engineering, University of Stavanger, 4036 Stavanger, Norway; Corresponding author.Monolithic catalysts for CO2 methanation have become an active research area for the industrial development of Power-to-Gas technology. In this study, we developed a facile and reproducible synthesis strategy for the preparation of structured NiFe catalysts on washcoated cordierite monoliths for CO2 methanation. The NiFe catalysts were derived from in-situ grown layered double hydroxides (LDHs) via urea hydrolysis. The influence of different washcoat materials, i.e., alumina and silica colloidal suspensions on the formation of LDHs layer was investigated, together with the impact of total metal concentration. NiFe LDHs were precipitated on the exterior surface of cordierite washcoated with alumina, while it was found to deposit further inside the channel wall of monolith washcoated with silica due to different intrinsic properties of the colloidal solutions. On the other hand, the thickness of in-situ grown LDHs layers and the catalyst loading could be increased by high metal concentration. The best monolithic catalyst (COR-AluCC-0.5M) was robust, having a thin and well-adhered catalytic layer on the cordierite substrate. As a result, high methane yield was obtained from CO2 methanation at high flow rate on this structured NiFe catalysts. The monolithic catalysts appeared as promising structured catalysts for the development of industrial methanation reactor.http://www.sciencedirect.com/science/article/pii/S246802572030145XCO2 methanationStructured catalystsIn-situ growthLayered double hydroxidesCeramic honeycomb monolith
spellingShingle Huong Lan Huynh
Wakshum Mekonnen Tucho
Zhixin Yu
Structured NiFe catalysts derived from in-situ grown layered double hydroxides on ceramic monolith for CO2 methanation
Green Energy & Environment
CO2 methanation
Structured catalysts
In-situ growth
Layered double hydroxides
Ceramic honeycomb monolith
title Structured NiFe catalysts derived from in-situ grown layered double hydroxides on ceramic monolith for CO2 methanation
title_full Structured NiFe catalysts derived from in-situ grown layered double hydroxides on ceramic monolith for CO2 methanation
title_fullStr Structured NiFe catalysts derived from in-situ grown layered double hydroxides on ceramic monolith for CO2 methanation
title_full_unstemmed Structured NiFe catalysts derived from in-situ grown layered double hydroxides on ceramic monolith for CO2 methanation
title_short Structured NiFe catalysts derived from in-situ grown layered double hydroxides on ceramic monolith for CO2 methanation
title_sort structured nife catalysts derived from in situ grown layered double hydroxides on ceramic monolith for co2 methanation
topic CO2 methanation
Structured catalysts
In-situ growth
Layered double hydroxides
Ceramic honeycomb monolith
url http://www.sciencedirect.com/science/article/pii/S246802572030145X
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AT wakshummekonnentucho structurednifecatalystsderivedfrominsitugrownlayereddoublehydroxidesonceramicmonolithforco2methanation
AT zhixinyu structurednifecatalystsderivedfrominsitugrownlayereddoublehydroxidesonceramicmonolithforco2methanation