Correlating Ultrasonic Velocity in DC04 with Microstructure for Quantification of Ductile Damage

The detection of ductile damage by image-based methods is time-consuming and typically probes only small areas. It is therefore of great interest for various cold forming processes, such as sheet-bulk metal forming, to develop new methods that can be used during the forming process and that enable a...

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Main Authors: Steffen Wackenrohr, Sebastian Herbst, Patrick Wöbbeking, Gregory Gerstein, Florian Nürnberger
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/7/4/142
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author Steffen Wackenrohr
Sebastian Herbst
Patrick Wöbbeking
Gregory Gerstein
Florian Nürnberger
author_facet Steffen Wackenrohr
Sebastian Herbst
Patrick Wöbbeking
Gregory Gerstein
Florian Nürnberger
author_sort Steffen Wackenrohr
collection DOAJ
description The detection of ductile damage by image-based methods is time-consuming and typically probes only small areas. It is therefore of great interest for various cold forming processes, such as sheet-bulk metal forming, to develop new methods that can be used during the forming process and that enable an efficient detection of ductile damage. In the present study, ductile damage in DC04 was examined using ultrasonic testing. First, different grain sizes were set by heat treatment. Subsequently, the sheet metal was formed by cold rolling. A clear correlation between the average void diameter and the measured ultrasonic velocity could be shown. The ultrasonic velocity showed a clear decrease when the average void size increased because of the increasing forming degree. The ultrasonic measurements were finally employed to calculate a damage parameter <i>D</i> to determine the amount of ductile damage in the microstructure for different grain sizes after cold rolling.
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spelling doaj.art-7744a57dd028403391f128fb7725b0452023-11-19T01:44:24ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942023-08-017414210.3390/jmmp7040142Correlating Ultrasonic Velocity in DC04 with Microstructure for Quantification of Ductile DamageSteffen Wackenrohr0Sebastian Herbst1Patrick Wöbbeking2Gregory Gerstein3Florian Nürnberger4Institut für Werkstoffkunde (Materials Science), Leibniz Universität Hannover, An der Universität 2, 30823 Garbsen, GermanyInstitut für Werkstoffkunde (Materials Science), Leibniz Universität Hannover, An der Universität 2, 30823 Garbsen, GermanyInstitut für Werkstoffkunde (Materials Science), Leibniz Universität Hannover, An der Universität 2, 30823 Garbsen, GermanyInstitut für Werkstoffkunde (Materials Science), Leibniz Universität Hannover, An der Universität 2, 30823 Garbsen, GermanyInstitut für Werkstoffkunde (Materials Science), Leibniz Universität Hannover, An der Universität 2, 30823 Garbsen, GermanyThe detection of ductile damage by image-based methods is time-consuming and typically probes only small areas. It is therefore of great interest for various cold forming processes, such as sheet-bulk metal forming, to develop new methods that can be used during the forming process and that enable an efficient detection of ductile damage. In the present study, ductile damage in DC04 was examined using ultrasonic testing. First, different grain sizes were set by heat treatment. Subsequently, the sheet metal was formed by cold rolling. A clear correlation between the average void diameter and the measured ultrasonic velocity could be shown. The ultrasonic velocity showed a clear decrease when the average void size increased because of the increasing forming degree. The ultrasonic measurements were finally employed to calculate a damage parameter <i>D</i> to determine the amount of ductile damage in the microstructure for different grain sizes after cold rolling.https://www.mdpi.com/2504-4494/7/4/142DC04cold rollingheat treatmentductile damageultrasonic velocitydamage parameter
spellingShingle Steffen Wackenrohr
Sebastian Herbst
Patrick Wöbbeking
Gregory Gerstein
Florian Nürnberger
Correlating Ultrasonic Velocity in DC04 with Microstructure for Quantification of Ductile Damage
Journal of Manufacturing and Materials Processing
DC04
cold rolling
heat treatment
ductile damage
ultrasonic velocity
damage parameter
title Correlating Ultrasonic Velocity in DC04 with Microstructure for Quantification of Ductile Damage
title_full Correlating Ultrasonic Velocity in DC04 with Microstructure for Quantification of Ductile Damage
title_fullStr Correlating Ultrasonic Velocity in DC04 with Microstructure for Quantification of Ductile Damage
title_full_unstemmed Correlating Ultrasonic Velocity in DC04 with Microstructure for Quantification of Ductile Damage
title_short Correlating Ultrasonic Velocity in DC04 with Microstructure for Quantification of Ductile Damage
title_sort correlating ultrasonic velocity in dc04 with microstructure for quantification of ductile damage
topic DC04
cold rolling
heat treatment
ductile damage
ultrasonic velocity
damage parameter
url https://www.mdpi.com/2504-4494/7/4/142
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