Production Planning Problem of a Two-Level Supply Chain with Production-Time-Dependent Products

This study considers a production planning problem with a two-level supply chain consisting of multiple suppliers and a manufacturing plant. Each supplier that consists of multiple production lines can produce several types of semi-finished products, and the manufacturing plant produces the finished...

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Main Authors: Jun-Hee Han, Ju-Yong Lee, Bongjoo Jeong
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/20/9687
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author Jun-Hee Han
Ju-Yong Lee
Bongjoo Jeong
author_facet Jun-Hee Han
Ju-Yong Lee
Bongjoo Jeong
author_sort Jun-Hee Han
collection DOAJ
description This study considers a production planning problem with a two-level supply chain consisting of multiple suppliers and a manufacturing plant. Each supplier that consists of multiple production lines can produce several types of semi-finished products, and the manufacturing plant produces the finished products using the semi-finished products from the suppliers to meet dynamic demands. In the suppliers, different types of semi-finished products can be produced in the same batch, and products in the same batch can only be started simultaneously (at the same time) even if they complete at different times. The purpose of this study is to determine the selection of suppliers and their production lines for the production of semi-finished products for each period of a given planning horizon, and the objective is to minimize total costs associated with the supply chain during the whole planning horizon. To solve this problem, we suggest a mixed integer programming model and a heuristic algorithm. To verify performance of the algorithm, a series of tests are conducted on a number of instances, and the results are presented.
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spelling doaj.art-7763951223e54ec69b780d81e46f04f02023-11-22T17:22:38ZengMDPI AGApplied Sciences2076-34172021-10-011120968710.3390/app11209687Production Planning Problem of a Two-Level Supply Chain with Production-Time-Dependent ProductsJun-Hee Han0Ju-Yong Lee1Bongjoo Jeong2Department of Industrial and Management Engineering, Dong-A University, Busan 49315, KoreaDivision of Business Administration & Accounting, Kangwon National University, Chuncheon-si 24341, KoreaDepartment of Business Administration, Kongju National University, Gongju-si 32588, KoreaThis study considers a production planning problem with a two-level supply chain consisting of multiple suppliers and a manufacturing plant. Each supplier that consists of multiple production lines can produce several types of semi-finished products, and the manufacturing plant produces the finished products using the semi-finished products from the suppliers to meet dynamic demands. In the suppliers, different types of semi-finished products can be produced in the same batch, and products in the same batch can only be started simultaneously (at the same time) even if they complete at different times. The purpose of this study is to determine the selection of suppliers and their production lines for the production of semi-finished products for each period of a given planning horizon, and the objective is to minimize total costs associated with the supply chain during the whole planning horizon. To solve this problem, we suggest a mixed integer programming model and a heuristic algorithm. To verify performance of the algorithm, a series of tests are conducted on a number of instances, and the results are presented.https://www.mdpi.com/2076-3417/11/20/9687production planningsupply chainproduction-time-dependent productsheuristicdiscrete production quantity
spellingShingle Jun-Hee Han
Ju-Yong Lee
Bongjoo Jeong
Production Planning Problem of a Two-Level Supply Chain with Production-Time-Dependent Products
Applied Sciences
production planning
supply chain
production-time-dependent products
heuristic
discrete production quantity
title Production Planning Problem of a Two-Level Supply Chain with Production-Time-Dependent Products
title_full Production Planning Problem of a Two-Level Supply Chain with Production-Time-Dependent Products
title_fullStr Production Planning Problem of a Two-Level Supply Chain with Production-Time-Dependent Products
title_full_unstemmed Production Planning Problem of a Two-Level Supply Chain with Production-Time-Dependent Products
title_short Production Planning Problem of a Two-Level Supply Chain with Production-Time-Dependent Products
title_sort production planning problem of a two level supply chain with production time dependent products
topic production planning
supply chain
production-time-dependent products
heuristic
discrete production quantity
url https://www.mdpi.com/2076-3417/11/20/9687
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AT bongjoojeong productionplanningproblemofatwolevelsupplychainwithproductiontimedependentproducts