Process options for the recovery of a pentosan-enriched fraction from wheat-based bioethanol thin stillage

Abstract Aim Stillage, the main residue from cereal-based bioethanol production, offers a great potential for the recovery of pentosan-type carbohydrates. Therefore, potential process options for the recovery of pentosans from bioethanol thin stillage are investigated and their basic feasibility is...

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Main Authors: Andreas Zimmermann, Marvin Scherzinger, Martin Kaltschmitt
Format: Article
Language:English
Published: SpringerOpen 2023-09-01
Series:Bioresources and Bioprocessing
Subjects:
Online Access:https://doi.org/10.1186/s40643-023-00679-8
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author Andreas Zimmermann
Marvin Scherzinger
Martin Kaltschmitt
author_facet Andreas Zimmermann
Marvin Scherzinger
Martin Kaltschmitt
author_sort Andreas Zimmermann
collection DOAJ
description Abstract Aim Stillage, the main residue from cereal-based bioethanol production, offers a great potential for the recovery of pentosan-type carbohydrates. Therefore, potential process options for the recovery of pentosans from bioethanol thin stillage are investigated and their basic feasibility is demonstrated on a laboratory scale. Findings The main result of this work is the development of a three-stage process for pentosan recovery, including solid–liquid separation, pentosan solubilisation and purification. The pentosan content of the thin stillage used here was determined to be about 14% related to dry matter (DM). By means of solid–liquid separation, these pentosans accumulate in the liquid phase (up to 80%), while the remainder (about 20%) is found in the solid phase. Solubilisation of these insoluble pentosans was achieved by using either a hydrothermal, an alkaline or an enzymatic treatment. Here, the results indicate a maximum solubilisation yield of 90% with a hydrothermal treatment using liquid hot water at 180 °C. Ultrafiltration and precipitation are investigated for purification. The most promising process option in this study is solid–liquid separation followed by ultrafiltration. In this case, the total pentosan yield is assessed to be about 48% (based on thin stillage) with a final pentosan concentration of about 30%DM. Graphical Abstract
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spelling doaj.art-776c307b05444b55aeaaddff17d23b512023-11-19T12:12:39ZengSpringerOpenBioresources and Bioprocessing2197-43652023-09-0110111310.1186/s40643-023-00679-8Process options for the recovery of a pentosan-enriched fraction from wheat-based bioethanol thin stillageAndreas Zimmermann0Marvin Scherzinger1Martin Kaltschmitt2Institute of Environmental Technology and Energy Economics, Hamburg University of TechnologyInstitute of Environmental Technology and Energy Economics, Hamburg University of TechnologyInstitute of Environmental Technology and Energy Economics, Hamburg University of TechnologyAbstract Aim Stillage, the main residue from cereal-based bioethanol production, offers a great potential for the recovery of pentosan-type carbohydrates. Therefore, potential process options for the recovery of pentosans from bioethanol thin stillage are investigated and their basic feasibility is demonstrated on a laboratory scale. Findings The main result of this work is the development of a three-stage process for pentosan recovery, including solid–liquid separation, pentosan solubilisation and purification. The pentosan content of the thin stillage used here was determined to be about 14% related to dry matter (DM). By means of solid–liquid separation, these pentosans accumulate in the liquid phase (up to 80%), while the remainder (about 20%) is found in the solid phase. Solubilisation of these insoluble pentosans was achieved by using either a hydrothermal, an alkaline or an enzymatic treatment. Here, the results indicate a maximum solubilisation yield of 90% with a hydrothermal treatment using liquid hot water at 180 °C. Ultrafiltration and precipitation are investigated for purification. The most promising process option in this study is solid–liquid separation followed by ultrafiltration. In this case, the total pentosan yield is assessed to be about 48% (based on thin stillage) with a final pentosan concentration of about 30%DM. Graphical Abstracthttps://doi.org/10.1186/s40643-023-00679-8StillagePentosan determinationPentosan recoveryPentosan solubilisationDistillers’ grainsEthanol
spellingShingle Andreas Zimmermann
Marvin Scherzinger
Martin Kaltschmitt
Process options for the recovery of a pentosan-enriched fraction from wheat-based bioethanol thin stillage
Bioresources and Bioprocessing
Stillage
Pentosan determination
Pentosan recovery
Pentosan solubilisation
Distillers’ grains
Ethanol
title Process options for the recovery of a pentosan-enriched fraction from wheat-based bioethanol thin stillage
title_full Process options for the recovery of a pentosan-enriched fraction from wheat-based bioethanol thin stillage
title_fullStr Process options for the recovery of a pentosan-enriched fraction from wheat-based bioethanol thin stillage
title_full_unstemmed Process options for the recovery of a pentosan-enriched fraction from wheat-based bioethanol thin stillage
title_short Process options for the recovery of a pentosan-enriched fraction from wheat-based bioethanol thin stillage
title_sort process options for the recovery of a pentosan enriched fraction from wheat based bioethanol thin stillage
topic Stillage
Pentosan determination
Pentosan recovery
Pentosan solubilisation
Distillers’ grains
Ethanol
url https://doi.org/10.1186/s40643-023-00679-8
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AT martinkaltschmitt processoptionsfortherecoveryofapentosanenrichedfractionfromwheatbasedbioethanolthinstillage