Generative Adversarial Network-Based Fault Detection in Semiconductor Equipment with Class-Imbalanced Data

This research proposes an application of generative adversarial networks (GANs) to solve the class imbalance problem in the fault detection and classification study of a plasma etching process. Small changes in the equipment part condition of the plasma equipment may cause an equipment fault, result...

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Main Authors: Jeong Eun Choi, Da Hoon Seol, Chan Young Kim, Sang Jeen Hong
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/4/1889
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author Jeong Eun Choi
Da Hoon Seol
Chan Young Kim
Sang Jeen Hong
author_facet Jeong Eun Choi
Da Hoon Seol
Chan Young Kim
Sang Jeen Hong
author_sort Jeong Eun Choi
collection DOAJ
description This research proposes an application of generative adversarial networks (GANs) to solve the class imbalance problem in the fault detection and classification study of a plasma etching process. Small changes in the equipment part condition of the plasma equipment may cause an equipment fault, resulting in a process anomaly. Thus, fault detection in the semiconductor process is essential for success in advanced process control. Two datasets that assume faults of the mass flow controller (MFC) in equipment components were acquired using optical emission spectroscopy (OES) in the plasma etching process of a silicon trench: The abnormal process changed by the MFC is assumed to be faults, and the minority class of Case 1 is the normal class, and that of Case 2 is the abnormal class. In each case, additional minority class data were generated using GANs to compensate for the degradation of model training due to class-imbalanced data. Comparisons of five existing fault detection algorithms with the augmented datasets showed improved modeling performances. Generating a dataset for the minority group using GANs is beneficial for class imbalance problems of OES datasets in fault detection for the semiconductor plasma equipment.
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spelling doaj.art-77a93b3851604ea7a894065fb29be4ac2023-11-16T23:07:31ZengMDPI AGSensors1424-82202023-02-01234188910.3390/s23041889Generative Adversarial Network-Based Fault Detection in Semiconductor Equipment with Class-Imbalanced DataJeong Eun Choi0Da Hoon Seol1Chan Young Kim2Sang Jeen Hong3Department of Electronics Engineering, Myongji University, 116 Myongji-ro, Yongin-si 17058, Gyeonggi-do, Republic of KoreaDepartment of Electronics Engineering, Myongji University, 116 Myongji-ro, Yongin-si 17058, Gyeonggi-do, Republic of KoreaDepartment of Electronics Engineering, Myongji University, 116 Myongji-ro, Yongin-si 17058, Gyeonggi-do, Republic of KoreaDepartment of Electronics Engineering, Myongji University, 116 Myongji-ro, Yongin-si 17058, Gyeonggi-do, Republic of KoreaThis research proposes an application of generative adversarial networks (GANs) to solve the class imbalance problem in the fault detection and classification study of a plasma etching process. Small changes in the equipment part condition of the plasma equipment may cause an equipment fault, resulting in a process anomaly. Thus, fault detection in the semiconductor process is essential for success in advanced process control. Two datasets that assume faults of the mass flow controller (MFC) in equipment components were acquired using optical emission spectroscopy (OES) in the plasma etching process of a silicon trench: The abnormal process changed by the MFC is assumed to be faults, and the minority class of Case 1 is the normal class, and that of Case 2 is the abnormal class. In each case, additional minority class data were generated using GANs to compensate for the degradation of model training due to class-imbalanced data. Comparisons of five existing fault detection algorithms with the augmented datasets showed improved modeling performances. Generating a dataset for the minority group using GANs is beneficial for class imbalance problems of OES datasets in fault detection for the semiconductor plasma equipment.https://www.mdpi.com/1424-8220/23/4/1889fault detectiongenerative adversarial networksmachine learningoptical emission spectroscopyplasma etch
spellingShingle Jeong Eun Choi
Da Hoon Seol
Chan Young Kim
Sang Jeen Hong
Generative Adversarial Network-Based Fault Detection in Semiconductor Equipment with Class-Imbalanced Data
Sensors
fault detection
generative adversarial networks
machine learning
optical emission spectroscopy
plasma etch
title Generative Adversarial Network-Based Fault Detection in Semiconductor Equipment with Class-Imbalanced Data
title_full Generative Adversarial Network-Based Fault Detection in Semiconductor Equipment with Class-Imbalanced Data
title_fullStr Generative Adversarial Network-Based Fault Detection in Semiconductor Equipment with Class-Imbalanced Data
title_full_unstemmed Generative Adversarial Network-Based Fault Detection in Semiconductor Equipment with Class-Imbalanced Data
title_short Generative Adversarial Network-Based Fault Detection in Semiconductor Equipment with Class-Imbalanced Data
title_sort generative adversarial network based fault detection in semiconductor equipment with class imbalanced data
topic fault detection
generative adversarial networks
machine learning
optical emission spectroscopy
plasma etch
url https://www.mdpi.com/1424-8220/23/4/1889
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AT dahoonseol generativeadversarialnetworkbasedfaultdetectioninsemiconductorequipmentwithclassimbalanceddata
AT chanyoungkim generativeadversarialnetworkbasedfaultdetectioninsemiconductorequipmentwithclassimbalanceddata
AT sangjeenhong generativeadversarialnetworkbasedfaultdetectioninsemiconductorequipmentwithclassimbalanceddata