Wire-arc directed energy deposition of monolithic and bimetallic structures of maraging 250 steel
ABSTRACTMetal additive manufacturing is rapidly growing as a new paradigm in on-demand customised production, where high-performance bimetallic structures demand increasingly high-performance materials such as maraging steel grade 250 (M250). The behaviour of advanced materials in additively manufac...
| Main Authors: | , , , , , , , , |
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| Format: | Article |
| Language: | English |
| Published: |
Taylor & Francis Group
2024-12-01
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| Series: | Virtual and Physical Prototyping |
| Subjects: | |
| Online Access: | https://www.tandfonline.com/doi/10.1080/17452759.2023.2296127 |
| _version_ | 1827392688027074560 |
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| author | Amit Bandyopadhyay Aruntapan Dash Lile Squires Ethan Roberts Jose D. Avila Haley R. Doude Ryan Stokes Victor K. Champagne Susmita Bose |
| author_facet | Amit Bandyopadhyay Aruntapan Dash Lile Squires Ethan Roberts Jose D. Avila Haley R. Doude Ryan Stokes Victor K. Champagne Susmita Bose |
| author_sort | Amit Bandyopadhyay |
| collection | DOAJ |
| description | ABSTRACTMetal additive manufacturing is rapidly growing as a new paradigm in on-demand customised production, where high-performance bimetallic structures demand increasingly high-performance materials such as maraging steel grade 250 (M250). The behaviour of advanced materials in additively manufactured systems requires comprehensive understanding before it is possible to move beyond their use in simplistic monolithic designs. This study demonstrates the use of M250 in radial bimetallic near-net representative structures based on a comprehensive study of M250 in wire-arc additive depositions. Monolithic structures are first produced with minimal defects, confirmed by X-ray imaging. Phase, microstructure, and tensile properties are compared for heat-treated specimens and as-processed counterparts. EBSD and Charpy impact testing is performed, fracture morphology is compared, and microhardness is determined. Representative radial bimetallic structures are produced and similarly investigated, revealing anticipated microstructure. Our results demonstrate that a comprehensive understanding of advanced additive materials allows complete design flexibility. |
| first_indexed | 2024-03-08T17:35:55Z |
| format | Article |
| id | doaj.art-77a95d8cc36d4cbaab41d6c9f75d6ea3 |
| institution | Directory Open Access Journal |
| issn | 1745-2759 1745-2767 |
| language | English |
| last_indexed | 2024-03-08T17:35:55Z |
| publishDate | 2024-12-01 |
| publisher | Taylor & Francis Group |
| record_format | Article |
| series | Virtual and Physical Prototyping |
| spelling | doaj.art-77a95d8cc36d4cbaab41d6c9f75d6ea32024-01-02T12:27:28ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672024-12-0119110.1080/17452759.2023.2296127Wire-arc directed energy deposition of monolithic and bimetallic structures of maraging 250 steelAmit Bandyopadhyay0Aruntapan Dash1Lile Squires2Ethan Roberts3Jose D. Avila4Haley R. Doude5Ryan Stokes6Victor K. Champagne7Susmita Bose8W. M. Keck Biomedical Materials Research Laboratory, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA, USAW. M. Keck Biomedical Materials Research Laboratory, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA, USAW. M. Keck Biomedical Materials Research Laboratory, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA, USAW. M. Keck Biomedical Materials Research Laboratory, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA, USAW. M. Keck Biomedical Materials Research Laboratory, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA, USACenter for Advanced Vehicular Systems, Mississippi State University, Starkville, MS, USACenter for Advanced Vehicular Systems, Mississippi State University, Starkville, MS, USAUS Army Research Laboratory, Weapons and Materials Research Directorate, Aberdeen Proving Ground, MD, USAW. M. Keck Biomedical Materials Research Laboratory, School of Mechanical and Materials Engineering, Washington State University, Pullman, WA, USAABSTRACTMetal additive manufacturing is rapidly growing as a new paradigm in on-demand customised production, where high-performance bimetallic structures demand increasingly high-performance materials such as maraging steel grade 250 (M250). The behaviour of advanced materials in additively manufactured systems requires comprehensive understanding before it is possible to move beyond their use in simplistic monolithic designs. This study demonstrates the use of M250 in radial bimetallic near-net representative structures based on a comprehensive study of M250 in wire-arc additive depositions. Monolithic structures are first produced with minimal defects, confirmed by X-ray imaging. Phase, microstructure, and tensile properties are compared for heat-treated specimens and as-processed counterparts. EBSD and Charpy impact testing is performed, fracture morphology is compared, and microhardness is determined. Representative radial bimetallic structures are produced and similarly investigated, revealing anticipated microstructure. Our results demonstrate that a comprehensive understanding of advanced additive materials allows complete design flexibility.https://www.tandfonline.com/doi/10.1080/17452759.2023.2296127Maraging steel grade 250 (M250)directed energy deposition-arc (DED-arc)wire arc DED (WA-DED)additive manufacturing (AM)3D printing |
| spellingShingle | Amit Bandyopadhyay Aruntapan Dash Lile Squires Ethan Roberts Jose D. Avila Haley R. Doude Ryan Stokes Victor K. Champagne Susmita Bose Wire-arc directed energy deposition of monolithic and bimetallic structures of maraging 250 steel Virtual and Physical Prototyping Maraging steel grade 250 (M250) directed energy deposition-arc (DED-arc) wire arc DED (WA-DED) additive manufacturing (AM) 3D printing |
| title | Wire-arc directed energy deposition of monolithic and bimetallic structures of maraging 250 steel |
| title_full | Wire-arc directed energy deposition of monolithic and bimetallic structures of maraging 250 steel |
| title_fullStr | Wire-arc directed energy deposition of monolithic and bimetallic structures of maraging 250 steel |
| title_full_unstemmed | Wire-arc directed energy deposition of monolithic and bimetallic structures of maraging 250 steel |
| title_short | Wire-arc directed energy deposition of monolithic and bimetallic structures of maraging 250 steel |
| title_sort | wire arc directed energy deposition of monolithic and bimetallic structures of maraging 250 steel |
| topic | Maraging steel grade 250 (M250) directed energy deposition-arc (DED-arc) wire arc DED (WA-DED) additive manufacturing (AM) 3D printing |
| url | https://www.tandfonline.com/doi/10.1080/17452759.2023.2296127 |
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