Friction Coefficient Compensation Control in Synchronizer Synchronization Process for Transmission

In the synchronization process of a synchronizer, the friction coefficient of the friction cone is changed because of friction heat. In this paper, the influence of a changing friction coefficient on shift quality was analyzed. The quantitative relationship between friction coefficient and its influ...

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Main Authors: Hao Yan, Zhaoping Xu, Juntang Yuan, Meiyan Liu, Wenqing Ge
Format: Article
Language:English
Published: MDPI AG 2019-07-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/9/15/3096
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author Hao Yan
Zhaoping Xu
Juntang Yuan
Meiyan Liu
Wenqing Ge
author_facet Hao Yan
Zhaoping Xu
Juntang Yuan
Meiyan Liu
Wenqing Ge
author_sort Hao Yan
collection DOAJ
description In the synchronization process of a synchronizer, the friction coefficient of the friction cone is changed because of friction heat. In this paper, the influence of a changing friction coefficient on shift quality was analyzed. The quantitative relationship between friction coefficient and its influencing factors was studied through a synchronizer synchronization process test bench. Based on the quantitative analysis and an optimal shift force control method, a compensation control strategy for friction coefficient was established. Moreover, the effectiveness of the compensation control was verified through simulation and experiment. The results showed that the friction coefficient was maintained near the expected value of 0.08 after the compensation control, the shifting speed difference the synchronous time was shortened by nearly 0.12 s, and the sliding friction was reduced by 4.64 J under the experimental conditions. The analysis and compensation of the friction coefficient provide a theoretical reference for improving shift quality.
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spelling doaj.art-77c47542195e46eaa265e33935d2fe562022-12-21T17:58:38ZengMDPI AGApplied Sciences2076-34172019-07-01915309610.3390/app9153096app9153096Friction Coefficient Compensation Control in Synchronizer Synchronization Process for TransmissionHao Yan0Zhaoping Xu1Juntang Yuan2Meiyan Liu3Wenqing Ge4School of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, ChinaSchool of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, ChinaSchool of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, ChinaSchool of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255000, ChinaSchool of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255000, ChinaIn the synchronization process of a synchronizer, the friction coefficient of the friction cone is changed because of friction heat. In this paper, the influence of a changing friction coefficient on shift quality was analyzed. The quantitative relationship between friction coefficient and its influencing factors was studied through a synchronizer synchronization process test bench. Based on the quantitative analysis and an optimal shift force control method, a compensation control strategy for friction coefficient was established. Moreover, the effectiveness of the compensation control was verified through simulation and experiment. The results showed that the friction coefficient was maintained near the expected value of 0.08 after the compensation control, the shifting speed difference the synchronous time was shortened by nearly 0.12 s, and the sliding friction was reduced by 4.64 J under the experimental conditions. The analysis and compensation of the friction coefficient provide a theoretical reference for improving shift quality.https://www.mdpi.com/2076-3417/9/15/3096lock-ring synchronizerfriction coefficientcompensation controlshift forcesynchronization performance
spellingShingle Hao Yan
Zhaoping Xu
Juntang Yuan
Meiyan Liu
Wenqing Ge
Friction Coefficient Compensation Control in Synchronizer Synchronization Process for Transmission
Applied Sciences
lock-ring synchronizer
friction coefficient
compensation control
shift force
synchronization performance
title Friction Coefficient Compensation Control in Synchronizer Synchronization Process for Transmission
title_full Friction Coefficient Compensation Control in Synchronizer Synchronization Process for Transmission
title_fullStr Friction Coefficient Compensation Control in Synchronizer Synchronization Process for Transmission
title_full_unstemmed Friction Coefficient Compensation Control in Synchronizer Synchronization Process for Transmission
title_short Friction Coefficient Compensation Control in Synchronizer Synchronization Process for Transmission
title_sort friction coefficient compensation control in synchronizer synchronization process for transmission
topic lock-ring synchronizer
friction coefficient
compensation control
shift force
synchronization performance
url https://www.mdpi.com/2076-3417/9/15/3096
work_keys_str_mv AT haoyan frictioncoefficientcompensationcontrolinsynchronizersynchronizationprocessfortransmission
AT zhaopingxu frictioncoefficientcompensationcontrolinsynchronizersynchronizationprocessfortransmission
AT juntangyuan frictioncoefficientcompensationcontrolinsynchronizersynchronizationprocessfortransmission
AT meiyanliu frictioncoefficientcompensationcontrolinsynchronizersynchronizationprocessfortransmission
AT wenqingge frictioncoefficientcompensationcontrolinsynchronizersynchronizationprocessfortransmission