Experimental investigation of SC108 clamping components hardening parameter based on AISI 4140 steel to distortion minimization
AbstractThis research discusses the machine component distortion problem after the hardening process. This research focuses on the inside diameter of the hole and gap width dimension changes in components. Austenite temperature, quench medium, and material thickness were examined to determine their...
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| Format: | Article |
| Language: | English |
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Taylor & Francis Group
2023-12-01
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| Series: | Cogent Engineering |
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| Online Access: | https://www.tandfonline.com/doi/10.1080/23311916.2023.2234716 |
| _version_ | 1797299300670111744 |
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| author | Kristian Ismartaya Roberts Purnomo Baju Bawono Paulus Wisnu Anggoro |
| author_facet | Kristian Ismartaya Roberts Purnomo Baju Bawono Paulus Wisnu Anggoro |
| author_sort | Kristian Ismartaya |
| collection | DOAJ |
| description | AbstractThis research discusses the machine component distortion problem after the hardening process. This research focuses on the inside diameter of the hole and gap width dimension changes in components. Austenite temperature, quench medium, and material thickness were examined to determine their effect on distortion. The components are made of AISI 4140 machinery steel group. Another idea in this study is to substitute the material with AISI 4340 to minimize the risk of distortion. This study used a Navy C-Ring specimen. This study applies the Design of Experiment, followed by statistical analysis with ANOVA and Response Surface optimization. The austenite temperature of 895.2°C, oil quench medium, and 8 mm thickness are the best hardening parameters for AISI 4140, which reduce inside diameter distortion up to 82.51% and reduce gap width distortion up to 78.16%. Austenite temperature of 900°C, oil cooling medium, and 8 mm thickness is the best hardening parameter for AISI 4340, which reduces inside diameter distortion by up to 62.23% and reduces gap width distortion by up to 86.61%. Material substitution of AISI 4140 with AISI 4340 can be done by considering the risk of warping. |
| first_indexed | 2024-03-07T22:47:39Z |
| format | Article |
| id | doaj.art-77e357555641486db2b2a267058e4d6e |
| institution | Directory Open Access Journal |
| issn | 2331-1916 |
| language | English |
| last_indexed | 2024-03-07T22:47:39Z |
| publishDate | 2023-12-01 |
| publisher | Taylor & Francis Group |
| record_format | Article |
| series | Cogent Engineering |
| spelling | doaj.art-77e357555641486db2b2a267058e4d6e2024-02-23T15:01:39ZengTaylor & Francis GroupCogent Engineering2331-19162023-12-0110110.1080/23311916.2023.2234716Experimental investigation of SC108 clamping components hardening parameter based on AISI 4140 steel to distortion minimizationKristian Ismartaya0Roberts Purnomo1Baju Bawono2Paulus Wisnu Anggoro3Department of Industrial Machinary, Politeknik ATMI Surakarta, Surakarta, IndonesiaDepartment of Industrial Machinary, Politeknik ATMI Surakarta, Surakarta, IndonesiaDepartment of Industrial Engineering, Faculty of Industrial Technology, University of Atma Jaya Yogyakarta, Yogyakarta, IndonesiaDepartment of Industrial Engineering, Faculty of Industrial Technology, University of Atma Jaya Yogyakarta, Yogyakarta, IndonesiaAbstractThis research discusses the machine component distortion problem after the hardening process. This research focuses on the inside diameter of the hole and gap width dimension changes in components. Austenite temperature, quench medium, and material thickness were examined to determine their effect on distortion. The components are made of AISI 4140 machinery steel group. Another idea in this study is to substitute the material with AISI 4340 to minimize the risk of distortion. This study used a Navy C-Ring specimen. This study applies the Design of Experiment, followed by statistical analysis with ANOVA and Response Surface optimization. The austenite temperature of 895.2°C, oil quench medium, and 8 mm thickness are the best hardening parameters for AISI 4140, which reduce inside diameter distortion up to 82.51% and reduce gap width distortion up to 78.16%. Austenite temperature of 900°C, oil cooling medium, and 8 mm thickness is the best hardening parameter for AISI 4340, which reduces inside diameter distortion by up to 62.23% and reduces gap width distortion by up to 86.61%. Material substitution of AISI 4140 with AISI 4340 can be done by considering the risk of warping.https://www.tandfonline.com/doi/10.1080/23311916.2023.2234716distortionhardeningmachinery steeloptimizationresponse surface method |
| spellingShingle | Kristian Ismartaya Roberts Purnomo Baju Bawono Paulus Wisnu Anggoro Experimental investigation of SC108 clamping components hardening parameter based on AISI 4140 steel to distortion minimization Cogent Engineering distortion hardening machinery steel optimization response surface method |
| title | Experimental investigation of SC108 clamping components hardening parameter based on AISI 4140 steel to distortion minimization |
| title_full | Experimental investigation of SC108 clamping components hardening parameter based on AISI 4140 steel to distortion minimization |
| title_fullStr | Experimental investigation of SC108 clamping components hardening parameter based on AISI 4140 steel to distortion minimization |
| title_full_unstemmed | Experimental investigation of SC108 clamping components hardening parameter based on AISI 4140 steel to distortion minimization |
| title_short | Experimental investigation of SC108 clamping components hardening parameter based on AISI 4140 steel to distortion minimization |
| title_sort | experimental investigation of sc108 clamping components hardening parameter based on aisi 4140 steel to distortion minimization |
| topic | distortion hardening machinery steel optimization response surface method |
| url | https://www.tandfonline.com/doi/10.1080/23311916.2023.2234716 |
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