Grey-Based Taguchi Multiobjective Optimization and Artificial Intelligence-Based Prediction of Dissimilar Gas Metal Arc Welding Process Performance

The quality of a welded joint is determined by key attributes such as dilution and the weld bead geometry. Achieving optimal values associated with the above-mentioned attributes of welding is a challenging task. Selecting an appropriate method to derive the parameter optimality is the key focus of...

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Main Authors: Jeyaganesh Devaraj, Aiman Ziout, Jaber E. Abu Qudeiri
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/11/1858
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author Jeyaganesh Devaraj
Aiman Ziout
Jaber E. Abu Qudeiri
author_facet Jeyaganesh Devaraj
Aiman Ziout
Jaber E. Abu Qudeiri
author_sort Jeyaganesh Devaraj
collection DOAJ
description The quality of a welded joint is determined by key attributes such as dilution and the weld bead geometry. Achieving optimal values associated with the above-mentioned attributes of welding is a challenging task. Selecting an appropriate method to derive the parameter optimality is the key focus of this paper. This study analyzes several versatile parametric optimization and prediction models as well as uses statistical and machine learning models for further processing. Statistical methods like grey-based Taguchi optimization is used to optimize the input parameters such as welding current, wire feed rate, welding speed, and contact tip to work distance (CTWD). Advanced features of artificial neural network (ANN) and adaptive neuro-fuzzy interface system (ANFIS) models are used to predict the values of dilution and the bead geometry obtained during the welding process. The results corresponding to the initial design of the welding process are used as training and testing data for ANN and ANFIS models. The proposed methodology is validated with various experimental results outside as well as inside the initial design. From the observations, the prediction results produced by machine learning models delivered significantly high relevance with the experimental data over the regression analysis.
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spelling doaj.art-7833fc23bcf2487bae79c292598a28812023-11-23T00:24:40ZengMDPI AGMetals2075-47012021-11-011111185810.3390/met11111858Grey-Based Taguchi Multiobjective Optimization and Artificial Intelligence-Based Prediction of Dissimilar Gas Metal Arc Welding Process PerformanceJeyaganesh Devaraj0Aiman Ziout1Jaber E. Abu Qudeiri2Mechanical Engineering Department, College of Engineering, United Arab Emirates University, Al Ain 15551, United Arab EmiratesMechanical Engineering Department, College of Engineering, United Arab Emirates University, Al Ain 15551, United Arab EmiratesMechanical Engineering Department, College of Engineering, United Arab Emirates University, Al Ain 15551, United Arab EmiratesThe quality of a welded joint is determined by key attributes such as dilution and the weld bead geometry. Achieving optimal values associated with the above-mentioned attributes of welding is a challenging task. Selecting an appropriate method to derive the parameter optimality is the key focus of this paper. This study analyzes several versatile parametric optimization and prediction models as well as uses statistical and machine learning models for further processing. Statistical methods like grey-based Taguchi optimization is used to optimize the input parameters such as welding current, wire feed rate, welding speed, and contact tip to work distance (CTWD). Advanced features of artificial neural network (ANN) and adaptive neuro-fuzzy interface system (ANFIS) models are used to predict the values of dilution and the bead geometry obtained during the welding process. The results corresponding to the initial design of the welding process are used as training and testing data for ANN and ANFIS models. The proposed methodology is validated with various experimental results outside as well as inside the initial design. From the observations, the prediction results produced by machine learning models delivered significantly high relevance with the experimental data over the regression analysis.https://www.mdpi.com/2075-4701/11/11/1858dissimilar metal weldinggas metal arc weldinggrey-based Taguchi optimizationartificial neural network (ANN)adaptive neuro-fuzzy inference system (ANFIS)
spellingShingle Jeyaganesh Devaraj
Aiman Ziout
Jaber E. Abu Qudeiri
Grey-Based Taguchi Multiobjective Optimization and Artificial Intelligence-Based Prediction of Dissimilar Gas Metal Arc Welding Process Performance
Metals
dissimilar metal welding
gas metal arc welding
grey-based Taguchi optimization
artificial neural network (ANN)
adaptive neuro-fuzzy inference system (ANFIS)
title Grey-Based Taguchi Multiobjective Optimization and Artificial Intelligence-Based Prediction of Dissimilar Gas Metal Arc Welding Process Performance
title_full Grey-Based Taguchi Multiobjective Optimization and Artificial Intelligence-Based Prediction of Dissimilar Gas Metal Arc Welding Process Performance
title_fullStr Grey-Based Taguchi Multiobjective Optimization and Artificial Intelligence-Based Prediction of Dissimilar Gas Metal Arc Welding Process Performance
title_full_unstemmed Grey-Based Taguchi Multiobjective Optimization and Artificial Intelligence-Based Prediction of Dissimilar Gas Metal Arc Welding Process Performance
title_short Grey-Based Taguchi Multiobjective Optimization and Artificial Intelligence-Based Prediction of Dissimilar Gas Metal Arc Welding Process Performance
title_sort grey based taguchi multiobjective optimization and artificial intelligence based prediction of dissimilar gas metal arc welding process performance
topic dissimilar metal welding
gas metal arc welding
grey-based Taguchi optimization
artificial neural network (ANN)
adaptive neuro-fuzzy inference system (ANFIS)
url https://www.mdpi.com/2075-4701/11/11/1858
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