Microstructure, Mechanical, and Corrosion Behavior of Al<sub>2</sub>O<sub>3</sub> Reinforced Mg2Zn Matrix Magnesium Composites

Powder metallurgy (PM) method is one of the most effective methods for the production of composite materials. However, there are obstacles that limit the production of magnesium matrix composites (MgMCs), which are in the category of biodegradable materials, by this method. During the weighing and m...

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Main Authors: Ali Ercetin, Danil Yurievich Pimenov
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/17/4819
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author Ali Ercetin
Danil Yurievich Pimenov
author_facet Ali Ercetin
Danil Yurievich Pimenov
author_sort Ali Ercetin
collection DOAJ
description Powder metallurgy (PM) method is one of the most effective methods for the production of composite materials. However, there are obstacles that limit the production of magnesium matrix composites (MgMCs), which are in the category of biodegradable materials, by this method. During the weighing and mixing stages, risky situations can arise, such as the exposure of Mg powders to oxidation. Once this risk is eliminated, new MgMCs can be produced. In this study, a paraffin coating technique was applied to Mg powders and new MgMCs with superior mechanical and corrosion properties were produced using the hot pressing technique. The content of the composites consist of an Mg2Zn matrix alloy and Al<sub>2</sub>O<sub>3</sub> particle reinforcements. After the debinding stage at 300 °C, the sintering process was carried out at 625 °C under 50 MPa pressure for 60 min. Before and after the immersion process in Hank’s solution, the surface morphology of the composite specimens was examined by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analysis. With the hot pressing technique, composite specimens with a very dense and homogeneous microstructure were obtained. While Al<sub>2</sub>O<sub>3</sub> reinforcement improved the mechanical properties, it was effective in changing the corrosion properties up to a certain extent (2 wt.% Al<sub>2</sub>O<sub>3</sub>). The highest tensile strength value of approximately 191 MPa from the specimen with 8 wt.% Al<sub>2</sub>O<sub>3</sub>. The lowest weight loss and corrosion rate were obtained from the specimen containing 2 wt.% Al<sub>2</sub>O<sub>3</sub> at approximately 9% and 2.5 mm/year, respectively. While the Mg(OH)<sub>2</sub> structure in the microstructure formed a temporary film layer, the apatite structures containing Ca, P, and O exhibited a permanent behavior on the surface, and significantly improved the corrosion resistance.
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spelling doaj.art-7887a2f1141a4bc28d8e978a0d23a4c02023-11-22T10:52:05ZengMDPI AGMaterials1996-19442021-08-011417481910.3390/ma14174819Microstructure, Mechanical, and Corrosion Behavior of Al<sub>2</sub>O<sub>3</sub> Reinforced Mg2Zn Matrix Magnesium CompositesAli Ercetin0Danil Yurievich Pimenov1Department of Mechanical Engineering, Faculty of Engineering and Architecture, Bingol University, Bingol 12000, TurkeyDepartment of Automated Mechanical Engineering, South Ural State University, Lenin Prosp. 76, 454080 Chelyabinsk, RussiaPowder metallurgy (PM) method is one of the most effective methods for the production of composite materials. However, there are obstacles that limit the production of magnesium matrix composites (MgMCs), which are in the category of biodegradable materials, by this method. During the weighing and mixing stages, risky situations can arise, such as the exposure of Mg powders to oxidation. Once this risk is eliminated, new MgMCs can be produced. In this study, a paraffin coating technique was applied to Mg powders and new MgMCs with superior mechanical and corrosion properties were produced using the hot pressing technique. The content of the composites consist of an Mg2Zn matrix alloy and Al<sub>2</sub>O<sub>3</sub> particle reinforcements. After the debinding stage at 300 °C, the sintering process was carried out at 625 °C under 50 MPa pressure for 60 min. Before and after the immersion process in Hank’s solution, the surface morphology of the composite specimens was examined by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analysis. With the hot pressing technique, composite specimens with a very dense and homogeneous microstructure were obtained. While Al<sub>2</sub>O<sub>3</sub> reinforcement improved the mechanical properties, it was effective in changing the corrosion properties up to a certain extent (2 wt.% Al<sub>2</sub>O<sub>3</sub>). The highest tensile strength value of approximately 191 MPa from the specimen with 8 wt.% Al<sub>2</sub>O<sub>3</sub>. The lowest weight loss and corrosion rate were obtained from the specimen containing 2 wt.% Al<sub>2</sub>O<sub>3</sub> at approximately 9% and 2.5 mm/year, respectively. While the Mg(OH)<sub>2</sub> structure in the microstructure formed a temporary film layer, the apatite structures containing Ca, P, and O exhibited a permanent behavior on the surface, and significantly improved the corrosion resistance.https://www.mdpi.com/1996-1944/14/17/4819metal matrix composites (MMCs)magnesium matrix composites (MgMCs)microstructuremechanical propertiescorrosionpowder metallurgy
spellingShingle Ali Ercetin
Danil Yurievich Pimenov
Microstructure, Mechanical, and Corrosion Behavior of Al<sub>2</sub>O<sub>3</sub> Reinforced Mg2Zn Matrix Magnesium Composites
Materials
metal matrix composites (MMCs)
magnesium matrix composites (MgMCs)
microstructure
mechanical properties
corrosion
powder metallurgy
title Microstructure, Mechanical, and Corrosion Behavior of Al<sub>2</sub>O<sub>3</sub> Reinforced Mg2Zn Matrix Magnesium Composites
title_full Microstructure, Mechanical, and Corrosion Behavior of Al<sub>2</sub>O<sub>3</sub> Reinforced Mg2Zn Matrix Magnesium Composites
title_fullStr Microstructure, Mechanical, and Corrosion Behavior of Al<sub>2</sub>O<sub>3</sub> Reinforced Mg2Zn Matrix Magnesium Composites
title_full_unstemmed Microstructure, Mechanical, and Corrosion Behavior of Al<sub>2</sub>O<sub>3</sub> Reinforced Mg2Zn Matrix Magnesium Composites
title_short Microstructure, Mechanical, and Corrosion Behavior of Al<sub>2</sub>O<sub>3</sub> Reinforced Mg2Zn Matrix Magnesium Composites
title_sort microstructure mechanical and corrosion behavior of al sub 2 sub o sub 3 sub reinforced mg2zn matrix magnesium composites
topic metal matrix composites (MMCs)
magnesium matrix composites (MgMCs)
microstructure
mechanical properties
corrosion
powder metallurgy
url https://www.mdpi.com/1996-1944/14/17/4819
work_keys_str_mv AT aliercetin microstructuremechanicalandcorrosionbehaviorofalsub2subosub3subreinforcedmg2znmatrixmagnesiumcomposites
AT danilyurievichpimenov microstructuremechanicalandcorrosionbehaviorofalsub2subosub3subreinforcedmg2znmatrixmagnesiumcomposites