Development and Performance Evaluation of Eco-Friendly POSS-Containing MQL Oil Coolant for Drilling Processes
Drilling work on Inconel, a well-known super-heat-resistant alloy, requires a significant quantity of cutting oil to prevent heat-induced abrasion and damage to the cutting tool, caused by the strength and toughness of the alloy. This high requirement of cutting oil, however, negatively affects the...
| Main Authors: | , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
MDPI AG
2020-04-01
|
| Series: | Applied Sciences |
| Subjects: | |
| Online Access: | https://www.mdpi.com/2076-3417/10/8/2751 |
| _version_ | 1797570556110831616 |
|---|---|
| author | Ki Beom Park Dong-Soo Shin Young Tae Cho |
| author_facet | Ki Beom Park Dong-Soo Shin Young Tae Cho |
| author_sort | Ki Beom Park |
| collection | DOAJ |
| description | Drilling work on Inconel, a well-known super-heat-resistant alloy, requires a significant quantity of cutting oil to prevent heat-induced abrasion and damage to the cutting tool, caused by the strength and toughness of the alloy. This high requirement of cutting oil, however, negatively affects the processing environment; therefore, minimum-quantity lubrication (MQL), an eco-friendly cutting-oil-supply method, is attracting attention. The conventional MQL method, however, has the disadvantage that an oil-mist is produced along with high-pressure air; hence, the mist is scattered in the air, making the application of the oil to the cutting point inefficient and rendering the cooling effect to be less than that in wet processing. In this study, therefore, an eco-friendly compound, polyhedral oligomeric silsesquioxane (POSS)—a nanostructured organic–inorganic hybrid material that exhibits better adhesion to materials than conventional MQL-specific oil and is resistant to the heat generated during drilling—was developed by adding POSS to the conventional MQL-specific oil, and the effects were verified. |
| first_indexed | 2024-03-10T20:26:12Z |
| format | Article |
| id | doaj.art-78f4c33b7cb7498da965db869a519462 |
| institution | Directory Open Access Journal |
| issn | 2076-3417 |
| language | English |
| last_indexed | 2024-03-10T20:26:12Z |
| publishDate | 2020-04-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Applied Sciences |
| spelling | doaj.art-78f4c33b7cb7498da965db869a5194622023-11-19T21:45:46ZengMDPI AGApplied Sciences2076-34172020-04-01108275110.3390/app10082751Development and Performance Evaluation of Eco-Friendly POSS-Containing MQL Oil Coolant for Drilling ProcessesKi Beom Park0Dong-Soo Shin1Young Tae Cho2Department of Mechanical Engineering, Changwon National University, 20 Changwondae-ro, Uichang-gu, Changwon-si, Gyeongsangnam-do 51140, KoreaDepartment of Chemistry, Changwon National University, 20 Changwondae-ro, Uichang-gu, Changwon-si, Gyeongsangnam-do 51140, KoreaDepartment of Mechanical Engineering, Changwon National University, 20 Changwondae-ro, Uichang-gu, Changwon-si, Gyeongsangnam-do 51140, KoreaDrilling work on Inconel, a well-known super-heat-resistant alloy, requires a significant quantity of cutting oil to prevent heat-induced abrasion and damage to the cutting tool, caused by the strength and toughness of the alloy. This high requirement of cutting oil, however, negatively affects the processing environment; therefore, minimum-quantity lubrication (MQL), an eco-friendly cutting-oil-supply method, is attracting attention. The conventional MQL method, however, has the disadvantage that an oil-mist is produced along with high-pressure air; hence, the mist is scattered in the air, making the application of the oil to the cutting point inefficient and rendering the cooling effect to be less than that in wet processing. In this study, therefore, an eco-friendly compound, polyhedral oligomeric silsesquioxane (POSS)—a nanostructured organic–inorganic hybrid material that exhibits better adhesion to materials than conventional MQL-specific oil and is resistant to the heat generated during drilling—was developed by adding POSS to the conventional MQL-specific oil, and the effects were verified.https://www.mdpi.com/2076-3417/10/8/2751polyhedral oligomeric silsesquioxane (POSS)eco-friendly cutting oilMQLInconeldrilling |
| spellingShingle | Ki Beom Park Dong-Soo Shin Young Tae Cho Development and Performance Evaluation of Eco-Friendly POSS-Containing MQL Oil Coolant for Drilling Processes Applied Sciences polyhedral oligomeric silsesquioxane (POSS) eco-friendly cutting oil MQL Inconel drilling |
| title | Development and Performance Evaluation of Eco-Friendly POSS-Containing MQL Oil Coolant for Drilling Processes |
| title_full | Development and Performance Evaluation of Eco-Friendly POSS-Containing MQL Oil Coolant for Drilling Processes |
| title_fullStr | Development and Performance Evaluation of Eco-Friendly POSS-Containing MQL Oil Coolant for Drilling Processes |
| title_full_unstemmed | Development and Performance Evaluation of Eco-Friendly POSS-Containing MQL Oil Coolant for Drilling Processes |
| title_short | Development and Performance Evaluation of Eco-Friendly POSS-Containing MQL Oil Coolant for Drilling Processes |
| title_sort | development and performance evaluation of eco friendly poss containing mql oil coolant for drilling processes |
| topic | polyhedral oligomeric silsesquioxane (POSS) eco-friendly cutting oil MQL Inconel drilling |
| url | https://www.mdpi.com/2076-3417/10/8/2751 |
| work_keys_str_mv | AT kibeompark developmentandperformanceevaluationofecofriendlyposscontainingmqloilcoolantfordrillingprocesses AT dongsooshin developmentandperformanceevaluationofecofriendlyposscontainingmqloilcoolantfordrillingprocesses AT youngtaecho developmentandperformanceevaluationofecofriendlyposscontainingmqloilcoolantfordrillingprocesses |