Analysis of surface roughness, temperature, short aging, and residual notched and bearing strengths in supported drilling of thin GFRP composites

This study aimed to analysis open‐hole tensile strength, pin-bearing strength, cutting temperature, and surface roughness of drilled thin glass fiber reinforced polymer composites. The specimens were clamped from both sides during drilling operations. The cutting temperature was measured using high...

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Main Author: U.A. Khashaba
Format: Article
Language:English
Published: Elsevier 2024-01-01
Series:Alexandria Engineering Journal
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S1110016823010463
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author U.A. Khashaba
author_facet U.A. Khashaba
author_sort U.A. Khashaba
collection DOAJ
description This study aimed to analysis open‐hole tensile strength, pin-bearing strength, cutting temperature, and surface roughness of drilled thin glass fiber reinforced polymer composites. The specimens were clamped from both sides during drilling operations. The cutting temperature was measured using high resolution infrared camera. Surface roughness was evaluated by seven parameters to identify the most suitable ones. Multiple regression models were developed to predict critical thrust force (CTF), critical feed, and cutting temperature in drilling operations. The measurements indicate that the cutting temperature is higher than the matrix's glass transition temperature and hence, the surface roughness paramaters Ra, Rq and Ry are increased at the maximum cutting conditions by 57%, 51%, and 36% respectively. In contrast, the bearing strength improved by 13%. This peculiar phenomenon was deeply analyzed with the aid of short ageing effects on the post curing, which increase the crosslinking density within the composites and improve the matrix's capacity to efficiently transmit the loads to the reinforcing fibers. For the first time, the optimum cutting conditions were determined based on the optimum short ageing parameters (temperature and time). Supported drilling increases CTF by 23%, which can reduce machining time and manufacturing costs with fewer delamination concerns.
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spelling doaj.art-791fe8e0d5cd4748bf9ec59117bcf7152024-01-24T05:17:08ZengElsevierAlexandria Engineering Journal1110-01682024-01-0186157173Analysis of surface roughness, temperature, short aging, and residual notched and bearing strengths in supported drilling of thin GFRP compositesU.A. Khashaba0Mechanical Engineering Department, Faculty of Engineering, King Abdulaziz University, P.O. Box 80204, Jeddah 22254-2265, Saudi ArabiaThis study aimed to analysis open‐hole tensile strength, pin-bearing strength, cutting temperature, and surface roughness of drilled thin glass fiber reinforced polymer composites. The specimens were clamped from both sides during drilling operations. The cutting temperature was measured using high resolution infrared camera. Surface roughness was evaluated by seven parameters to identify the most suitable ones. Multiple regression models were developed to predict critical thrust force (CTF), critical feed, and cutting temperature in drilling operations. The measurements indicate that the cutting temperature is higher than the matrix's glass transition temperature and hence, the surface roughness paramaters Ra, Rq and Ry are increased at the maximum cutting conditions by 57%, 51%, and 36% respectively. In contrast, the bearing strength improved by 13%. This peculiar phenomenon was deeply analyzed with the aid of short ageing effects on the post curing, which increase the crosslinking density within the composites and improve the matrix's capacity to efficiently transmit the loads to the reinforcing fibers. For the first time, the optimum cutting conditions were determined based on the optimum short ageing parameters (temperature and time). Supported drilling increases CTF by 23%, which can reduce machining time and manufacturing costs with fewer delamination concerns.http://www.sciencedirect.com/science/article/pii/S1110016823010463Drilling thin composites laminatesSurface roughnessCutting temperatureShort ageingOpen‐hole tensile strengthPin-bearing strength
spellingShingle U.A. Khashaba
Analysis of surface roughness, temperature, short aging, and residual notched and bearing strengths in supported drilling of thin GFRP composites
Alexandria Engineering Journal
Drilling thin composites laminates
Surface roughness
Cutting temperature
Short ageing
Open‐hole tensile strength
Pin-bearing strength
title Analysis of surface roughness, temperature, short aging, and residual notched and bearing strengths in supported drilling of thin GFRP composites
title_full Analysis of surface roughness, temperature, short aging, and residual notched and bearing strengths in supported drilling of thin GFRP composites
title_fullStr Analysis of surface roughness, temperature, short aging, and residual notched and bearing strengths in supported drilling of thin GFRP composites
title_full_unstemmed Analysis of surface roughness, temperature, short aging, and residual notched and bearing strengths in supported drilling of thin GFRP composites
title_short Analysis of surface roughness, temperature, short aging, and residual notched and bearing strengths in supported drilling of thin GFRP composites
title_sort analysis of surface roughness temperature short aging and residual notched and bearing strengths in supported drilling of thin gfrp composites
topic Drilling thin composites laminates
Surface roughness
Cutting temperature
Short ageing
Open‐hole tensile strength
Pin-bearing strength
url http://www.sciencedirect.com/science/article/pii/S1110016823010463
work_keys_str_mv AT uakhashaba analysisofsurfaceroughnesstemperatureshortagingandresidualnotchedandbearingstrengthsinsupporteddrillingofthingfrpcomposites