Improved Itaconate Production with <i>Ustilago cynodontis</i> via Co-Metabolism of CO<sub>2</sub>-Derived Formate

In recent years, it was shown that itaconic acid can be produced from glucose with <i>Ustilago</i> strains at up to maximum theoretical yield. The use of acetate and formate as co-feedstocks can boost the efficiency of itaconate production with Ustilaginaceae wild-type strains by reducin...

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Main Authors: Lena Ullmann, Nils Guntermann, Philipp Kohl, Gereon Schröders, Andreas Müsgens, Giancarlo Franciò, Walter Leitner, Lars M. Blank
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Journal of Fungi
Subjects:
Online Access:https://www.mdpi.com/2309-608X/8/12/1277
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author Lena Ullmann
Nils Guntermann
Philipp Kohl
Gereon Schröders
Andreas Müsgens
Giancarlo Franciò
Walter Leitner
Lars M. Blank
author_facet Lena Ullmann
Nils Guntermann
Philipp Kohl
Gereon Schröders
Andreas Müsgens
Giancarlo Franciò
Walter Leitner
Lars M. Blank
author_sort Lena Ullmann
collection DOAJ
description In recent years, it was shown that itaconic acid can be produced from glucose with <i>Ustilago</i> strains at up to maximum theoretical yield. The use of acetate and formate as co-feedstocks can boost the efficiency of itaconate production with Ustilaginaceae wild-type strains by reducing the glucose amount and thus the agricultural land required for the biotechnological production of this chemical. Metabolically engineered strains (<i>U. cynodontis</i> Δ<i>fuz7</i> Δ<i>cyp3</i> ↑P<sub>ria1</sub> and <i>U. cynodontis</i> Δ<i>fuz7</i> Δ<i>cyp3</i> P<sub>etef</sub><i>mttA</i> ↑P<sub>ria1</sub>) were applied in itaconate production, obtaining a titer of 56.1 g L<sup>−1</sup> and a yield of 0.55 g<sub>itaconate</sub> per g<sub>substrate</sub>. Both improved titer and yield (increase of 5.2 g L<sup>−1</sup> and 0.04 g<sub>itaconate</sub> per g<sub>substrate</sub>, respectively) were achieved when using sodium formate as an auxiliary substrate. By applying the design-of-experiments (DoE) methodology, cultivation parameters (glucose, sodium formate and ammonium chloride concentrations) were optimized, resulting in two empirical models predicting itaconate titer and yield for <i>U. cynodontis</i> Δ<i>fuz7</i> Δ<i>cyp3</i> P<sub>etef</sub><i>mttA</i> ↑P<sub>ria1</sub>. Thereby, an almost doubled itaconate titer of 138 g L<sup>−1</sup> was obtained and a yield of 0.62 g<sub>itaconate</sub> per g<sub>substrate</sub> was reached during confirmation experiments corresponding to 86% of the theoretical maximum. In order to close the carbon cycle by production of the co-feed via a “power-to-X” route, the biphasic Ru-catalysed hydrogenation of CO<sub>2</sub> to formate could be integrated into the bioprocess directly using the obtained aqueous solution of formates as co-feedstock without any purification steps, demonstrating the (bio)compatibility of the two processes.
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spelling doaj.art-7938c070dd684555a25632280b8852712023-11-24T15:59:44ZengMDPI AGJournal of Fungi2309-608X2022-12-01812127710.3390/jof8121277Improved Itaconate Production with <i>Ustilago cynodontis</i> via Co-Metabolism of CO<sub>2</sub>-Derived FormateLena Ullmann0Nils Guntermann1Philipp Kohl2Gereon Schröders3Andreas Müsgens4Giancarlo Franciò5Walter Leitner6Lars M. Blank7iAMB—Institute of Applied Microbiology, ABBt—Aachen Biology and Biotechnology, RWTH Aachen University, Worringerweg 1, 52074 Aachen, GermanyITMC—Institute for Technical and Macromolecular Chemistry, RWTH Aachen University, Worringerweg 2, 52074 Aachen, GermanyiAMB—Institute of Applied Microbiology, ABBt—Aachen Biology and Biotechnology, RWTH Aachen University, Worringerweg 1, 52074 Aachen, GermanyiAMB—Institute of Applied Microbiology, ABBt—Aachen Biology and Biotechnology, RWTH Aachen University, Worringerweg 1, 52074 Aachen, GermanyiAMB—Institute of Applied Microbiology, ABBt—Aachen Biology and Biotechnology, RWTH Aachen University, Worringerweg 1, 52074 Aachen, GermanyITMC—Institute for Technical and Macromolecular Chemistry, RWTH Aachen University, Worringerweg 2, 52074 Aachen, GermanyITMC—Institute for Technical and Macromolecular Chemistry, RWTH Aachen University, Worringerweg 2, 52074 Aachen, GermanyiAMB—Institute of Applied Microbiology, ABBt—Aachen Biology and Biotechnology, RWTH Aachen University, Worringerweg 1, 52074 Aachen, GermanyIn recent years, it was shown that itaconic acid can be produced from glucose with <i>Ustilago</i> strains at up to maximum theoretical yield. The use of acetate and formate as co-feedstocks can boost the efficiency of itaconate production with Ustilaginaceae wild-type strains by reducing the glucose amount and thus the agricultural land required for the biotechnological production of this chemical. Metabolically engineered strains (<i>U. cynodontis</i> Δ<i>fuz7</i> Δ<i>cyp3</i> ↑P<sub>ria1</sub> and <i>U. cynodontis</i> Δ<i>fuz7</i> Δ<i>cyp3</i> P<sub>etef</sub><i>mttA</i> ↑P<sub>ria1</sub>) were applied in itaconate production, obtaining a titer of 56.1 g L<sup>−1</sup> and a yield of 0.55 g<sub>itaconate</sub> per g<sub>substrate</sub>. Both improved titer and yield (increase of 5.2 g L<sup>−1</sup> and 0.04 g<sub>itaconate</sub> per g<sub>substrate</sub>, respectively) were achieved when using sodium formate as an auxiliary substrate. By applying the design-of-experiments (DoE) methodology, cultivation parameters (glucose, sodium formate and ammonium chloride concentrations) were optimized, resulting in two empirical models predicting itaconate titer and yield for <i>U. cynodontis</i> Δ<i>fuz7</i> Δ<i>cyp3</i> P<sub>etef</sub><i>mttA</i> ↑P<sub>ria1</sub>. Thereby, an almost doubled itaconate titer of 138 g L<sup>−1</sup> was obtained and a yield of 0.62 g<sub>itaconate</sub> per g<sub>substrate</sub> was reached during confirmation experiments corresponding to 86% of the theoretical maximum. In order to close the carbon cycle by production of the co-feed via a “power-to-X” route, the biphasic Ru-catalysed hydrogenation of CO<sub>2</sub> to formate could be integrated into the bioprocess directly using the obtained aqueous solution of formates as co-feedstock without any purification steps, demonstrating the (bio)compatibility of the two processes.https://www.mdpi.com/2309-608X/8/12/1277itaconateitaconic acidCO<sub>2</sub> hydrogenationsecondary metabolitesUstilaginaceae<i>Ustilago cynodontis</i>
spellingShingle Lena Ullmann
Nils Guntermann
Philipp Kohl
Gereon Schröders
Andreas Müsgens
Giancarlo Franciò
Walter Leitner
Lars M. Blank
Improved Itaconate Production with <i>Ustilago cynodontis</i> via Co-Metabolism of CO<sub>2</sub>-Derived Formate
Journal of Fungi
itaconate
itaconic acid
CO<sub>2</sub> hydrogenation
secondary metabolites
Ustilaginaceae
<i>Ustilago cynodontis</i>
title Improved Itaconate Production with <i>Ustilago cynodontis</i> via Co-Metabolism of CO<sub>2</sub>-Derived Formate
title_full Improved Itaconate Production with <i>Ustilago cynodontis</i> via Co-Metabolism of CO<sub>2</sub>-Derived Formate
title_fullStr Improved Itaconate Production with <i>Ustilago cynodontis</i> via Co-Metabolism of CO<sub>2</sub>-Derived Formate
title_full_unstemmed Improved Itaconate Production with <i>Ustilago cynodontis</i> via Co-Metabolism of CO<sub>2</sub>-Derived Formate
title_short Improved Itaconate Production with <i>Ustilago cynodontis</i> via Co-Metabolism of CO<sub>2</sub>-Derived Formate
title_sort improved itaconate production with i ustilago cynodontis i via co metabolism of co sub 2 sub derived formate
topic itaconate
itaconic acid
CO<sub>2</sub> hydrogenation
secondary metabolites
Ustilaginaceae
<i>Ustilago cynodontis</i>
url https://www.mdpi.com/2309-608X/8/12/1277
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