Evaluation of Corrosion, Mechanical Properties and Hydrogen Embrittlement of Casing Pipe Steels with Different Microstructure

In the research, the corrosion and mechanical properties, as well as susceptibility to hydrogen embrittlement, of two casing pipe steels were investigated in order to assess their serviceability in corrosive and hydrogenating environments under operation in oil and gas wells. Two carbon steels with...

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Main Authors: Olha Zvirko, Oleksandr Tsyrulnyk, Sebastian Lipiec, Ihor Dzioba
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/24/7860
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author Olha Zvirko
Oleksandr Tsyrulnyk
Sebastian Lipiec
Ihor Dzioba
author_facet Olha Zvirko
Oleksandr Tsyrulnyk
Sebastian Lipiec
Ihor Dzioba
author_sort Olha Zvirko
collection DOAJ
description In the research, the corrosion and mechanical properties, as well as susceptibility to hydrogen embrittlement, of two casing pipe steels were investigated in order to assess their serviceability in corrosive and hydrogenating environments under operation in oil and gas wells. Two carbon steels with different microstructures were tested: the medium carbon steel (MCS) with bainitic microstructure and the medium-high carbon steel (MHCS) with ferrite–pearlite microstructure. The results showed that the corrosion resistance of the MHCS in CO<sub>2</sub>-containing acid chloride solution, simulating formation water, was significantly lower than that of the MCS, which was associated with microstructure features. The higher strength MCS with the dispersed microstructure was less susceptible to hydrogen embrittlement under preliminary electrolytic hydrogenation than the lower strength MHCS with the coarse-grained microstructure. To estimate the embrittlement of steels, the method of the FEM load simulation of the specimens with cracks was used. The constitutive relations of the true stress–strain of the tested steels were defined. The stress and strain dependences in the crack tip were calculated. It was found that the MHCS was characterized by the lower plasticity on the stage of the neck formation of the specimen and the lower fracture toughness than the other one. The obtained results demonstrating the limitations of the usage of casing pipes made of the MHCS with the coarse-grained ferrite/pearlite microstructure in corrosive and hydrogenating environments were discussed.
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spelling doaj.art-7952e235e1ef4eb389658c73cc0d3c862023-11-23T09:24:03ZengMDPI AGMaterials1996-19442021-12-011424786010.3390/ma14247860Evaluation of Corrosion, Mechanical Properties and Hydrogen Embrittlement of Casing Pipe Steels with Different MicrostructureOlha Zvirko0Oleksandr Tsyrulnyk1Sebastian Lipiec2Ihor Dzioba3Department of Diagnostics of Materials Corrosion-Hydrogen Degradation, Karpenko Physico-Mechanical Institute of the NAS of Ukraine, 5 Naukova St., 79060 Lviv, UkraineDepartment of Diagnostics of Materials Corrosion-Hydrogen Degradation, Karpenko Physico-Mechanical Institute of the NAS of Ukraine, 5 Naukova St., 79060 Lviv, UkraineDepartment of Machine Design, Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, Av. 1000-an. of Polish State 7, 25-314 Kielce, PolandDepartment of Machine Design, Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, Av. 1000-an. of Polish State 7, 25-314 Kielce, PolandIn the research, the corrosion and mechanical properties, as well as susceptibility to hydrogen embrittlement, of two casing pipe steels were investigated in order to assess their serviceability in corrosive and hydrogenating environments under operation in oil and gas wells. Two carbon steels with different microstructures were tested: the medium carbon steel (MCS) with bainitic microstructure and the medium-high carbon steel (MHCS) with ferrite–pearlite microstructure. The results showed that the corrosion resistance of the MHCS in CO<sub>2</sub>-containing acid chloride solution, simulating formation water, was significantly lower than that of the MCS, which was associated with microstructure features. The higher strength MCS with the dispersed microstructure was less susceptible to hydrogen embrittlement under preliminary electrolytic hydrogenation than the lower strength MHCS with the coarse-grained microstructure. To estimate the embrittlement of steels, the method of the FEM load simulation of the specimens with cracks was used. The constitutive relations of the true stress–strain of the tested steels were defined. The stress and strain dependences in the crack tip were calculated. It was found that the MHCS was characterized by the lower plasticity on the stage of the neck formation of the specimen and the lower fracture toughness than the other one. The obtained results demonstrating the limitations of the usage of casing pipes made of the MHCS with the coarse-grained ferrite/pearlite microstructure in corrosive and hydrogenating environments were discussed.https://www.mdpi.com/1996-1944/14/24/7860casing pipe steelmicrostructuremechanical propertiescorrosion resistancehydrogen embrittlementtrue stress–strain dependences
spellingShingle Olha Zvirko
Oleksandr Tsyrulnyk
Sebastian Lipiec
Ihor Dzioba
Evaluation of Corrosion, Mechanical Properties and Hydrogen Embrittlement of Casing Pipe Steels with Different Microstructure
Materials
casing pipe steel
microstructure
mechanical properties
corrosion resistance
hydrogen embrittlement
true stress–strain dependences
title Evaluation of Corrosion, Mechanical Properties and Hydrogen Embrittlement of Casing Pipe Steels with Different Microstructure
title_full Evaluation of Corrosion, Mechanical Properties and Hydrogen Embrittlement of Casing Pipe Steels with Different Microstructure
title_fullStr Evaluation of Corrosion, Mechanical Properties and Hydrogen Embrittlement of Casing Pipe Steels with Different Microstructure
title_full_unstemmed Evaluation of Corrosion, Mechanical Properties and Hydrogen Embrittlement of Casing Pipe Steels with Different Microstructure
title_short Evaluation of Corrosion, Mechanical Properties and Hydrogen Embrittlement of Casing Pipe Steels with Different Microstructure
title_sort evaluation of corrosion mechanical properties and hydrogen embrittlement of casing pipe steels with different microstructure
topic casing pipe steel
microstructure
mechanical properties
corrosion resistance
hydrogen embrittlement
true stress–strain dependences
url https://www.mdpi.com/1996-1944/14/24/7860
work_keys_str_mv AT olhazvirko evaluationofcorrosionmechanicalpropertiesandhydrogenembrittlementofcasingpipesteelswithdifferentmicrostructure
AT oleksandrtsyrulnyk evaluationofcorrosionmechanicalpropertiesandhydrogenembrittlementofcasingpipesteelswithdifferentmicrostructure
AT sebastianlipiec evaluationofcorrosionmechanicalpropertiesandhydrogenembrittlementofcasingpipesteelswithdifferentmicrostructure
AT ihordzioba evaluationofcorrosionmechanicalpropertiesandhydrogenembrittlementofcasingpipesteelswithdifferentmicrostructure