Efficient Finishing of Laser Beam Melting Additive Manufactured Parts

In many cases, the functional performance of additively manufactured components can only be ensured by finishing the functional surfaces. Various methods are available for this purpose. This paper presents a procedure for selecting suitable processes for finishing laser beam melting additive–manufac...

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Main Authors: Henning Zeidler, Rezo Aliyev, Florian Gindorf
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/5/4/106
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author Henning Zeidler
Rezo Aliyev
Florian Gindorf
author_facet Henning Zeidler
Rezo Aliyev
Florian Gindorf
author_sort Henning Zeidler
collection DOAJ
description In many cases, the functional performance of additively manufactured components can only be ensured by finishing the functional surfaces. Various methods are available for this purpose. This paper presents a procedure for selecting suitable processes for finishing laser beam melting additive–manufactured parts which is ultimately based on technological knowledge. It was experimentally proven that the use of several consecutive finishing processes is beneficial to achieve better surface quality. One finishing process chain was particularly effective (namely particle blasting/vibratory grinding/plasma electrolytic polishing) and the technological limits of this method were investigated in this study. The optimal parameters for this process combination ensured a surface roughness S<sub>a</sub> < 1 µm.
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spelling doaj.art-79c0f5be25954a1ba44400a35501e18e2023-11-23T09:01:23ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942021-10-015410610.3390/jmmp5040106Efficient Finishing of Laser Beam Melting Additive Manufactured PartsHenning Zeidler0Rezo Aliyev1Florian Gindorf2Institute for Machine Elements, Engineering Design and Manufacturing (IMKF), Technische Universität Bergakademie Freiberg, Agricolastr. 1, 09599 Freiberg, GermanyInstitute for Machine Elements, Engineering Design and Manufacturing (IMKF), Technische Universität Bergakademie Freiberg, Agricolastr. 1, 09599 Freiberg, GermanyInstitute for Machine Elements, Engineering Design and Manufacturing (IMKF), Technische Universität Bergakademie Freiberg, Agricolastr. 1, 09599 Freiberg, GermanyIn many cases, the functional performance of additively manufactured components can only be ensured by finishing the functional surfaces. Various methods are available for this purpose. This paper presents a procedure for selecting suitable processes for finishing laser beam melting additive–manufactured parts which is ultimately based on technological knowledge. It was experimentally proven that the use of several consecutive finishing processes is beneficial to achieve better surface quality. One finishing process chain was particularly effective (namely particle blasting/vibratory grinding/plasma electrolytic polishing) and the technological limits of this method were investigated in this study. The optimal parameters for this process combination ensured a surface roughness S<sub>a</sub> < 1 µm.https://www.mdpi.com/2504-4494/5/4/106additive manufacturingfinishingparticle blastingvibratory grindingplasma electrolytic polishing
spellingShingle Henning Zeidler
Rezo Aliyev
Florian Gindorf
Efficient Finishing of Laser Beam Melting Additive Manufactured Parts
Journal of Manufacturing and Materials Processing
additive manufacturing
finishing
particle blasting
vibratory grinding
plasma electrolytic polishing
title Efficient Finishing of Laser Beam Melting Additive Manufactured Parts
title_full Efficient Finishing of Laser Beam Melting Additive Manufactured Parts
title_fullStr Efficient Finishing of Laser Beam Melting Additive Manufactured Parts
title_full_unstemmed Efficient Finishing of Laser Beam Melting Additive Manufactured Parts
title_short Efficient Finishing of Laser Beam Melting Additive Manufactured Parts
title_sort efficient finishing of laser beam melting additive manufactured parts
topic additive manufacturing
finishing
particle blasting
vibratory grinding
plasma electrolytic polishing
url https://www.mdpi.com/2504-4494/5/4/106
work_keys_str_mv AT henningzeidler efficientfinishingoflaserbeammeltingadditivemanufacturedparts
AT rezoaliyev efficientfinishingoflaserbeammeltingadditivemanufacturedparts
AT floriangindorf efficientfinishingoflaserbeammeltingadditivemanufacturedparts