Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review

Obtaining zinc coatings by the batch hot-dip galvanizing process currently represents one of the most effective and economical methods of protecting steel products and structures against corrosion. The batch hot-dip galvanizing process has been used for over 150 years, but for several decades, there...

Full description

Bibliographic Details
Main Authors: Henryk Kania, Jacek Mendala, Jarosław Kozuba, Mariola Saternus
Format: Article
Language:English
Published: MDPI AG 2020-09-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/13/18/4168
_version_ 1797553176641011712
author Henryk Kania
Jacek Mendala
Jarosław Kozuba
Mariola Saternus
author_facet Henryk Kania
Jacek Mendala
Jarosław Kozuba
Mariola Saternus
author_sort Henryk Kania
collection DOAJ
description Obtaining zinc coatings by the batch hot-dip galvanizing process currently represents one of the most effective and economical methods of protecting steel products and structures against corrosion. The batch hot-dip galvanizing process has been used for over 150 years, but for several decades, there has been a dynamic development of this technology, the purpose of which is to improve the efficiency of zinc use and reduce its consumption and improve the quality of the coating. The appropriate selection of the chemical composition of the galvanizing bath enables us to control the reactivity of steel, improve the drainage of liquid zinc from the product surface, and reduce the amount of waste, which directly affects the quality of the coating and the technology of the galvanizing process. For this purpose, the effect of many alloying additives to the zinc bath on the structure and thickness of the coating was tested. The article reviews the influence of various elements introduced into the bath individually and in different configurations, discusses the positive and negative effects of their influence on the galvanizing process. The current development in the field of the chemical composition of galvanizing baths is also presented and the best-used solutions for the selection and management of the chemical composition of the bath are indicated.
first_indexed 2024-03-10T16:12:39Z
format Article
id doaj.art-79cb18d6ffaf4e15aef1d0490d0973f1
institution Directory Open Access Journal
issn 1996-1944
language English
last_indexed 2024-03-10T16:12:39Z
publishDate 2020-09-01
publisher MDPI AG
record_format Article
series Materials
spelling doaj.art-79cb18d6ffaf4e15aef1d0490d0973f12023-11-20T14:21:28ZengMDPI AGMaterials1996-19442020-09-011318416810.3390/ma13184168Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A ReviewHenryk Kania0Jacek Mendala1Jarosław Kozuba2Mariola Saternus3Department of Advanced Materials and Technology, Faculty of Engineering Materials, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, PolandDepartment of Aviation Technologies, Faculty of Transport and Aviation Engineering, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, PolandDepartment of Aviation Technologies, Faculty of Transport and Aviation Engineering, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, PolandDepartment of Metallurgy and Recycling, Faculty of Engineering Materials, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, PolandObtaining zinc coatings by the batch hot-dip galvanizing process currently represents one of the most effective and economical methods of protecting steel products and structures against corrosion. The batch hot-dip galvanizing process has been used for over 150 years, but for several decades, there has been a dynamic development of this technology, the purpose of which is to improve the efficiency of zinc use and reduce its consumption and improve the quality of the coating. The appropriate selection of the chemical composition of the galvanizing bath enables us to control the reactivity of steel, improve the drainage of liquid zinc from the product surface, and reduce the amount of waste, which directly affects the quality of the coating and the technology of the galvanizing process. For this purpose, the effect of many alloying additives to the zinc bath on the structure and thickness of the coating was tested. The article reviews the influence of various elements introduced into the bath individually and in different configurations, discusses the positive and negative effects of their influence on the galvanizing process. The current development in the field of the chemical composition of galvanizing baths is also presented and the best-used solutions for the selection and management of the chemical composition of the bath are indicated.https://www.mdpi.com/1996-1944/13/18/4168hot-dip galvanizingbatch galvanizingzinc coatingsgalvanizing bathcorrosion resistance
spellingShingle Henryk Kania
Jacek Mendala
Jarosław Kozuba
Mariola Saternus
Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review
Materials
hot-dip galvanizing
batch galvanizing
zinc coatings
galvanizing bath
corrosion resistance
title Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review
title_full Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review
title_fullStr Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review
title_full_unstemmed Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review
title_short Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review
title_sort development of bath chemical composition for batch hot dip galvanizing a review
topic hot-dip galvanizing
batch galvanizing
zinc coatings
galvanizing bath
corrosion resistance
url https://www.mdpi.com/1996-1944/13/18/4168
work_keys_str_mv AT henrykkania developmentofbathchemicalcompositionforbatchhotdipgalvanizingareview
AT jacekmendala developmentofbathchemicalcompositionforbatchhotdipgalvanizingareview
AT jarosławkozuba developmentofbathchemicalcompositionforbatchhotdipgalvanizingareview
AT mariolasaternus developmentofbathchemicalcompositionforbatchhotdipgalvanizingareview