Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review
Obtaining zinc coatings by the batch hot-dip galvanizing process currently represents one of the most effective and economical methods of protecting steel products and structures against corrosion. The batch hot-dip galvanizing process has been used for over 150 years, but for several decades, there...
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MDPI AG
2020-09-01
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Series: | Materials |
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Online Access: | https://www.mdpi.com/1996-1944/13/18/4168 |
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author | Henryk Kania Jacek Mendala Jarosław Kozuba Mariola Saternus |
author_facet | Henryk Kania Jacek Mendala Jarosław Kozuba Mariola Saternus |
author_sort | Henryk Kania |
collection | DOAJ |
description | Obtaining zinc coatings by the batch hot-dip galvanizing process currently represents one of the most effective and economical methods of protecting steel products and structures against corrosion. The batch hot-dip galvanizing process has been used for over 150 years, but for several decades, there has been a dynamic development of this technology, the purpose of which is to improve the efficiency of zinc use and reduce its consumption and improve the quality of the coating. The appropriate selection of the chemical composition of the galvanizing bath enables us to control the reactivity of steel, improve the drainage of liquid zinc from the product surface, and reduce the amount of waste, which directly affects the quality of the coating and the technology of the galvanizing process. For this purpose, the effect of many alloying additives to the zinc bath on the structure and thickness of the coating was tested. The article reviews the influence of various elements introduced into the bath individually and in different configurations, discusses the positive and negative effects of their influence on the galvanizing process. The current development in the field of the chemical composition of galvanizing baths is also presented and the best-used solutions for the selection and management of the chemical composition of the bath are indicated. |
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format | Article |
id | doaj.art-79cb18d6ffaf4e15aef1d0490d0973f1 |
institution | Directory Open Access Journal |
issn | 1996-1944 |
language | English |
last_indexed | 2024-03-10T16:12:39Z |
publishDate | 2020-09-01 |
publisher | MDPI AG |
record_format | Article |
series | Materials |
spelling | doaj.art-79cb18d6ffaf4e15aef1d0490d0973f12023-11-20T14:21:28ZengMDPI AGMaterials1996-19442020-09-011318416810.3390/ma13184168Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A ReviewHenryk Kania0Jacek Mendala1Jarosław Kozuba2Mariola Saternus3Department of Advanced Materials and Technology, Faculty of Engineering Materials, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, PolandDepartment of Aviation Technologies, Faculty of Transport and Aviation Engineering, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, PolandDepartment of Aviation Technologies, Faculty of Transport and Aviation Engineering, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, PolandDepartment of Metallurgy and Recycling, Faculty of Engineering Materials, Silesian University of Technology, Krasińskiego 8, 40-019 Katowice, PolandObtaining zinc coatings by the batch hot-dip galvanizing process currently represents one of the most effective and economical methods of protecting steel products and structures against corrosion. The batch hot-dip galvanizing process has been used for over 150 years, but for several decades, there has been a dynamic development of this technology, the purpose of which is to improve the efficiency of zinc use and reduce its consumption and improve the quality of the coating. The appropriate selection of the chemical composition of the galvanizing bath enables us to control the reactivity of steel, improve the drainage of liquid zinc from the product surface, and reduce the amount of waste, which directly affects the quality of the coating and the technology of the galvanizing process. For this purpose, the effect of many alloying additives to the zinc bath on the structure and thickness of the coating was tested. The article reviews the influence of various elements introduced into the bath individually and in different configurations, discusses the positive and negative effects of their influence on the galvanizing process. The current development in the field of the chemical composition of galvanizing baths is also presented and the best-used solutions for the selection and management of the chemical composition of the bath are indicated.https://www.mdpi.com/1996-1944/13/18/4168hot-dip galvanizingbatch galvanizingzinc coatingsgalvanizing bathcorrosion resistance |
spellingShingle | Henryk Kania Jacek Mendala Jarosław Kozuba Mariola Saternus Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review Materials hot-dip galvanizing batch galvanizing zinc coatings galvanizing bath corrosion resistance |
title | Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review |
title_full | Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review |
title_fullStr | Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review |
title_full_unstemmed | Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review |
title_short | Development of Bath Chemical Composition for Batch Hot-Dip Galvanizing—A Review |
title_sort | development of bath chemical composition for batch hot dip galvanizing a review |
topic | hot-dip galvanizing batch galvanizing zinc coatings galvanizing bath corrosion resistance |
url | https://www.mdpi.com/1996-1944/13/18/4168 |
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