Electroforming Processing for Nano/Micro Fabrication

Electroforming is a highly specialized electrodeposition process for the manufacture of metal components. Based on a bottom-up approach, the process can accurately replicate the shape of a model, known in the industry as a mandrel. Taking advantage of this process, it has long been used for the repr...

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Main Authors: Takayo YAMAMOTO, Tomio NAGAYAMA
Format: Article
Language:English
Published: The Mining and Materials Processing Institute of Japan 2024-01-01
Series:Journal of MMIJ
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/journalofmmij/140/1/140_1/_pdf/-char/en
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author Takayo YAMAMOTO
Tomio NAGAYAMA
author_facet Takayo YAMAMOTO
Tomio NAGAYAMA
author_sort Takayo YAMAMOTO
collection DOAJ
description Electroforming is a highly specialized electrodeposition process for the manufacture of metal components. Based on a bottom-up approach, the process can accurately replicate the shape of a model, known in the industry as a mandrel. Taking advantage of this process, it has long been used for the reproduction of metal crafts. With the progress of semiconductor processing technology, it has become possible to manufacture mandrels with complex shapes in the nano- and micro-scales. As a result, metal structures with fine shapes can be obtained by electroforming using these advanced mandrels. This development trend has led to the emergence of various MEMS devices. To further improve the functionality of the device, it is necessary to develop a new electroforming process using metals with properties superior to those of conventional electroforming using copper or nickel. This article reviews the historical development of electroforming and MEMS, and also introduces several newly developed electroforming processes that demonstrate high functionality.
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spelling doaj.art-79d0870c8bc845f4a648509501f771e62024-02-05T08:55:12ZengThe Mining and Materials Processing Institute of JapanJournal of MMIJ1881-61181884-04502024-01-0114011710.2473/journalofmmij.140.1journalofmmijElectroforming Processing for Nano/Micro FabricationTakayo YAMAMOTO0Tomio NAGAYAMA1Kyoto Municipal Institute of Industrial Technology and CultureKyoto Municipal Institute of Industrial Technology and CultureElectroforming is a highly specialized electrodeposition process for the manufacture of metal components. Based on a bottom-up approach, the process can accurately replicate the shape of a model, known in the industry as a mandrel. Taking advantage of this process, it has long been used for the reproduction of metal crafts. With the progress of semiconductor processing technology, it has become possible to manufacture mandrels with complex shapes in the nano- and micro-scales. As a result, metal structures with fine shapes can be obtained by electroforming using these advanced mandrels. This development trend has led to the emergence of various MEMS devices. To further improve the functionality of the device, it is necessary to develop a new electroforming process using metals with properties superior to those of conventional electroforming using copper or nickel. This article reviews the historical development of electroforming and MEMS, and also introduces several newly developed electroforming processes that demonstrate high functionality.https://www.jstage.jst.go.jp/article/journalofmmij/140/1/140_1/_pdf/-char/enelectroformingnano/micro fabricationsmemsfe-ni alloy
spellingShingle Takayo YAMAMOTO
Tomio NAGAYAMA
Electroforming Processing for Nano/Micro Fabrication
Journal of MMIJ
electroforming
nano/micro fabrications
mems
fe-ni alloy
title Electroforming Processing for Nano/Micro Fabrication
title_full Electroforming Processing for Nano/Micro Fabrication
title_fullStr Electroforming Processing for Nano/Micro Fabrication
title_full_unstemmed Electroforming Processing for Nano/Micro Fabrication
title_short Electroforming Processing for Nano/Micro Fabrication
title_sort electroforming processing for nano micro fabrication
topic electroforming
nano/micro fabrications
mems
fe-ni alloy
url https://www.jstage.jst.go.jp/article/journalofmmij/140/1/140_1/_pdf/-char/en
work_keys_str_mv AT takayoyamamoto electroformingprocessingfornanomicrofabrication
AT tomionagayama electroformingprocessingfornanomicrofabrication