Microstructure, Mechanical Properties, and Thermal Stability of Al-Al<sub>2</sub>O<sub>3</sub> Nanocomposites Consolidated by ECAP or SPS from Milled Powders

Ultrafine-grained Al matrix nanocomposites, reinforced with Al<sub>2</sub>O<sub>3</sub> nanoparticles, were produced from milled powders, either by equal channel angular pressing (ECAP), at room or high temperature, with or without back pressure, or by spark plasma sintering...

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Main Authors: Antoine Lacour-Gogny-Goubert, Véronique Doquet, Marc Novelli, Alexandre Tanguy, Simon Hallais, Julie Bourgon, Benjamin Villeroy, Roxane Massion
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/5/825
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author Antoine Lacour-Gogny-Goubert
Véronique Doquet
Marc Novelli
Alexandre Tanguy
Simon Hallais
Julie Bourgon
Benjamin Villeroy
Roxane Massion
author_facet Antoine Lacour-Gogny-Goubert
Véronique Doquet
Marc Novelli
Alexandre Tanguy
Simon Hallais
Julie Bourgon
Benjamin Villeroy
Roxane Massion
author_sort Antoine Lacour-Gogny-Goubert
collection DOAJ
description Ultrafine-grained Al matrix nanocomposites, reinforced with Al<sub>2</sub>O<sub>3</sub> nanoparticles, were produced from milled powders, either by equal channel angular pressing (ECAP), at room or high temperature, with or without back pressure, or by spark plasma sintering (SPS). Their microstructures, mechanical properties (compression, hardness, and sliding wear), and thermal stabilities (thermally induced softening and cracking) were compared, and the advantages and limitations of each process discussed on a scientific but also practical point of view. For the most successful set of process parameters, the yield stress in compression reached 380 MPa, the hardness, HV = 139, remained stable up to 500 °C, and the resistance to sliding wear was comparable to that of Al 5083, and better than that of Al 7075-T6. While the samples consolidated at high temperatures (by ECAP or SPS) showed a good thermal stability, those consolidated by ECAP at room temperature were prone to thermally induced softening and cracking, which was related to trapped and pressurized gases.
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spelling doaj.art-7a1f8132aeff4e75992ca1983ac657132023-11-18T02:26:22ZengMDPI AGMetals2075-47012023-04-0113582510.3390/met13050825Microstructure, Mechanical Properties, and Thermal Stability of Al-Al<sub>2</sub>O<sub>3</sub> Nanocomposites Consolidated by ECAP or SPS from Milled PowdersAntoine Lacour-Gogny-Goubert0Véronique Doquet1Marc Novelli2Alexandre Tanguy3Simon Hallais4Julie Bourgon5Benjamin Villeroy6Roxane Massion7Laboratoire de Mécanique des Solides, CNRS UMR 7649, Ecole Polytechnique, Institut Polytechnique de Paris, 91128 Palaiseau, FranceLaboratoire de Mécanique des Solides, CNRS UMR 7649, Ecole Polytechnique, Institut Polytechnique de Paris, 91128 Palaiseau, FranceLEM3 Laboratoire d’Etude des Microstructures et de Mécanique des Matériaux, Université de Lorraine, CNRS UMR 7239, Arts et Métiers ParisTech, 7 Rue Félix Savart, 57070 Metz, FranceLaboratoire de Mécanique des Solides, CNRS UMR 7649, Ecole Polytechnique, Institut Polytechnique de Paris, 91128 Palaiseau, FranceLaboratoire de Mécanique des Solides, CNRS UMR 7649, Ecole Polytechnique, Institut Polytechnique de Paris, 91128 Palaiseau, FranceInstitut de Chimie et des Matériaux Paris-Est, Université Paris Est Creteil, CNRS UMR 7182, 2 Rue Henri Dunant, 94320 Thiais, FranceInstitut de Chimie et des Matériaux Paris-Est, Université Paris Est Creteil, CNRS UMR 7182, 2 Rue Henri Dunant, 94320 Thiais, FranceLEM3 Laboratoire d’Etude des Microstructures et de Mécanique des Matériaux, Université de Lorraine, CNRS UMR 7239, Arts et Métiers ParisTech, 7 Rue Félix Savart, 57070 Metz, FranceUltrafine-grained Al matrix nanocomposites, reinforced with Al<sub>2</sub>O<sub>3</sub> nanoparticles, were produced from milled powders, either by equal channel angular pressing (ECAP), at room or high temperature, with or without back pressure, or by spark plasma sintering (SPS). Their microstructures, mechanical properties (compression, hardness, and sliding wear), and thermal stabilities (thermally induced softening and cracking) were compared, and the advantages and limitations of each process discussed on a scientific but also practical point of view. For the most successful set of process parameters, the yield stress in compression reached 380 MPa, the hardness, HV = 139, remained stable up to 500 °C, and the resistance to sliding wear was comparable to that of Al 5083, and better than that of Al 7075-T6. While the samples consolidated at high temperatures (by ECAP or SPS) showed a good thermal stability, those consolidated by ECAP at room temperature were prone to thermally induced softening and cracking, which was related to trapped and pressurized gases.https://www.mdpi.com/2075-4701/13/5/825metal matrix nanocompositespowder consolidationECAPSPSthermal stabilitythermal cracking
spellingShingle Antoine Lacour-Gogny-Goubert
Véronique Doquet
Marc Novelli
Alexandre Tanguy
Simon Hallais
Julie Bourgon
Benjamin Villeroy
Roxane Massion
Microstructure, Mechanical Properties, and Thermal Stability of Al-Al<sub>2</sub>O<sub>3</sub> Nanocomposites Consolidated by ECAP or SPS from Milled Powders
Metals
metal matrix nanocomposites
powder consolidation
ECAP
SPS
thermal stability
thermal cracking
title Microstructure, Mechanical Properties, and Thermal Stability of Al-Al<sub>2</sub>O<sub>3</sub> Nanocomposites Consolidated by ECAP or SPS from Milled Powders
title_full Microstructure, Mechanical Properties, and Thermal Stability of Al-Al<sub>2</sub>O<sub>3</sub> Nanocomposites Consolidated by ECAP or SPS from Milled Powders
title_fullStr Microstructure, Mechanical Properties, and Thermal Stability of Al-Al<sub>2</sub>O<sub>3</sub> Nanocomposites Consolidated by ECAP or SPS from Milled Powders
title_full_unstemmed Microstructure, Mechanical Properties, and Thermal Stability of Al-Al<sub>2</sub>O<sub>3</sub> Nanocomposites Consolidated by ECAP or SPS from Milled Powders
title_short Microstructure, Mechanical Properties, and Thermal Stability of Al-Al<sub>2</sub>O<sub>3</sub> Nanocomposites Consolidated by ECAP or SPS from Milled Powders
title_sort microstructure mechanical properties and thermal stability of al al sub 2 sub o sub 3 sub nanocomposites consolidated by ecap or sps from milled powders
topic metal matrix nanocomposites
powder consolidation
ECAP
SPS
thermal stability
thermal cracking
url https://www.mdpi.com/2075-4701/13/5/825
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