Dynamic signal analysis based monitoring for ball screws preload deterioration
The ball screw feed system has been an important part of precision machinery and machine tools. Its preload degradation affects machining accuracy and the issue should be first coped with per manufacturers’ suggestion. The study aims to apply the adaptive order tracking technique and other spectrum...
| Main Authors: | , |
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| Format: | Article |
| Language: | English |
| Published: |
Elsevier
2024-02-01
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| Series: | Measurement: Sensors |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2665917424000035 |
| _version_ | 1797345922727804928 |
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| author | Cheng-Liang Tsai Min-Chun Pan |
| author_facet | Cheng-Liang Tsai Min-Chun Pan |
| author_sort | Cheng-Liang Tsai |
| collection | DOAJ |
| description | The ball screw feed system has been an important part of precision machinery and machine tools. Its preload degradation affects machining accuracy and the issue should be first coped with per manufacturers’ suggestion. The study aims to apply the adaptive order tracking technique and other spectrum analysis schemes as well to differentiate the preload conditions of ball screws. Here varied preload conditions (4 %, 1 % preload and 12um backlash) were considered for monitoring during normal operation. The sideband energy of higher harmonics of ball pass frequency (BPF) are featured to highlight the preload degradation. The control charts together with sideband ratios were established to differentiate preload conditions and single out backlash ball screws. |
| first_indexed | 2024-03-08T11:24:47Z |
| format | Article |
| id | doaj.art-7a216f3b18f744f4840a17d07ba630e3 |
| institution | Directory Open Access Journal |
| issn | 2665-9174 |
| language | English |
| last_indexed | 2024-03-08T11:24:47Z |
| publishDate | 2024-02-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Measurement: Sensors |
| spelling | doaj.art-7a216f3b18f744f4840a17d07ba630e32024-01-26T05:35:08ZengElsevierMeasurement: Sensors2665-91742024-02-0131101027Dynamic signal analysis based monitoring for ball screws preload deteriorationCheng-Liang Tsai0Min-Chun Pan1Department of Mechanical Engineering, National Central University, Taoyuan City, TaiwanCorresponding author; Department of Mechanical Engineering, National Central University, Taoyuan City, TaiwanThe ball screw feed system has been an important part of precision machinery and machine tools. Its preload degradation affects machining accuracy and the issue should be first coped with per manufacturers’ suggestion. The study aims to apply the adaptive order tracking technique and other spectrum analysis schemes as well to differentiate the preload conditions of ball screws. Here varied preload conditions (4 %, 1 % preload and 12um backlash) were considered for monitoring during normal operation. The sideband energy of higher harmonics of ball pass frequency (BPF) are featured to highlight the preload degradation. The control charts together with sideband ratios were established to differentiate preload conditions and single out backlash ball screws.http://www.sciencedirect.com/science/article/pii/S2665917424000035Ball screwBall pass frequencyPreload deteriorationOrder tracking |
| spellingShingle | Cheng-Liang Tsai Min-Chun Pan Dynamic signal analysis based monitoring for ball screws preload deterioration Measurement: Sensors Ball screw Ball pass frequency Preload deterioration Order tracking |
| title | Dynamic signal analysis based monitoring for ball screws preload deterioration |
| title_full | Dynamic signal analysis based monitoring for ball screws preload deterioration |
| title_fullStr | Dynamic signal analysis based monitoring for ball screws preload deterioration |
| title_full_unstemmed | Dynamic signal analysis based monitoring for ball screws preload deterioration |
| title_short | Dynamic signal analysis based monitoring for ball screws preload deterioration |
| title_sort | dynamic signal analysis based monitoring for ball screws preload deterioration |
| topic | Ball screw Ball pass frequency Preload deterioration Order tracking |
| url | http://www.sciencedirect.com/science/article/pii/S2665917424000035 |
| work_keys_str_mv | AT chengliangtsai dynamicsignalanalysisbasedmonitoringforballscrewspreloaddeterioration AT minchunpan dynamicsignalanalysisbasedmonitoringforballscrewspreloaddeterioration |