Modelling the Influence of Slide Burnishing Parameters on the Surface Roughness of Shafts Made of 42CrMo4 Heat-Treatable Steel

This article presents the results of tests aimed at determining the effect of slide burnishing parameters on the surface roughness of shafts made of 42CrMo4 heat-treatable steel. The burnishing process was carried out using tools with polycrystalline diamond and cemented carbide tips. Before burnish...

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Bibliographic Details
Main Authors: Rafał Kluz, Katarzyna Antosz, Tomasz Trzepieciński, Magdalena Bucior
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/5/1175
Description
Summary:This article presents the results of tests aimed at determining the effect of slide burnishing parameters on the surface roughness of shafts made of 42CrMo4 heat-treatable steel. The burnishing process was carried out using tools with polycrystalline diamond and cemented carbide tips. Before burnishing, the samples were turned on a turning lathe to produce samples with an average surface roughness <i>Ra</i> = 2.6 µm. The investigations were carried out according to three-leveled Hartley’s poly selective quasi D (PS/DS-P: Ha3) plan, which enables a regression equation in the form of a second-order polynomial to be defined. Artificial neural network models were also used to predict the roughness of the surface of the shafts after slide burnishing. The input parameters of the process that were taken into account included the values of pressure, burnishing speed and feed rate. Overall, the burnishing process examined leads to a reduction in the value of the surface roughness described by the <i>Ra</i> parameter. The artificial neural networks with the best regression statistics predicted an average surface roughness of the shafts with <i>R</i><sup>2</sup> = 0.987. The lowest root-mean-square error and mean absolute error were obtained with all the network structures analysed that were trained with the quasi Newton algorithm.
ISSN:1996-1944