Inline Determination of Residence Time Distribution in Hot-Melt-Extrusion

In the framework of Quality-by-Design (QbD), the inline determination of process parameters or quality attributes of a product using sufficient process analytical technology (PAT) is a center piece for the establishment of continuous processes as a standard pharmaceutical technology. In this context...

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Main Authors: Jens Wesholowski, Andreas Berghaus, Markus Thommes
Format: Article
Language:English
Published: MDPI AG 2018-04-01
Series:Pharmaceutics
Subjects:
Online Access:http://www.mdpi.com/1999-4923/10/2/49
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author Jens Wesholowski
Andreas Berghaus
Markus Thommes
author_facet Jens Wesholowski
Andreas Berghaus
Markus Thommes
author_sort Jens Wesholowski
collection DOAJ
description In the framework of Quality-by-Design (QbD), the inline determination of process parameters or quality attributes of a product using sufficient process analytical technology (PAT) is a center piece for the establishment of continuous processes as a standard pharmaceutical technology. In this context, Twin-Screw-Extrusion (TSE) processes, such as Hot-Melt-Extrusion (HME), are one key aspect of current research. The main benefit of this process technology is the combination of different unit operations. Several of these sub-processes are linked to the Residence Time Distribution (RTD) of the material within the apparatus. In this study a UV/Vis spectrophotometer from ColVisTec was tested regarding the suitability for the inline determination of the RTD of an HME process. Two different measuring positions within a co-rotating Twin-Screw-Extruder were compared to an offline HPLC–UV as reference method. The obtained results were overall in good agreement and therefore the inline UV/Vis spectrophotometer is suitable for the determination of the RTD in TSE. An influence of the measuring position on repeatability was found and has to be taken into consideration for the implementation of PATs. An effect of the required amount of marker on process rheology is not likely due to the low Limit-of-Quantification (LoQ).
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spelling doaj.art-7a55a90460284184aac0c63e02b321752022-12-22T02:57:22ZengMDPI AGPharmaceutics1999-49232018-04-011024910.3390/pharmaceutics10020049pharmaceutics10020049Inline Determination of Residence Time Distribution in Hot-Melt-ExtrusionJens Wesholowski0Andreas Berghaus1Markus Thommes2Institute of Solids Process Engineering, TU Dortmund University, Dortmund 44227, GermanyColVisTec AG, Berlin 12489, GermanyInstitute of Solids Process Engineering, TU Dortmund University, Dortmund 44227, GermanyIn the framework of Quality-by-Design (QbD), the inline determination of process parameters or quality attributes of a product using sufficient process analytical technology (PAT) is a center piece for the establishment of continuous processes as a standard pharmaceutical technology. In this context, Twin-Screw-Extrusion (TSE) processes, such as Hot-Melt-Extrusion (HME), are one key aspect of current research. The main benefit of this process technology is the combination of different unit operations. Several of these sub-processes are linked to the Residence Time Distribution (RTD) of the material within the apparatus. In this study a UV/Vis spectrophotometer from ColVisTec was tested regarding the suitability for the inline determination of the RTD of an HME process. Two different measuring positions within a co-rotating Twin-Screw-Extruder were compared to an offline HPLC–UV as reference method. The obtained results were overall in good agreement and therefore the inline UV/Vis spectrophotometer is suitable for the determination of the RTD in TSE. An influence of the measuring position on repeatability was found and has to be taken into consideration for the implementation of PATs. An effect of the required amount of marker on process rheology is not likely due to the low Limit-of-Quantification (LoQ).http://www.mdpi.com/1999-4923/10/2/49UV/Vis spectroscopyResidence Time Distributiontwin screw extrusionprocess analytical toolQuality-by-Design
spellingShingle Jens Wesholowski
Andreas Berghaus
Markus Thommes
Inline Determination of Residence Time Distribution in Hot-Melt-Extrusion
Pharmaceutics
UV/Vis spectroscopy
Residence Time Distribution
twin screw extrusion
process analytical tool
Quality-by-Design
title Inline Determination of Residence Time Distribution in Hot-Melt-Extrusion
title_full Inline Determination of Residence Time Distribution in Hot-Melt-Extrusion
title_fullStr Inline Determination of Residence Time Distribution in Hot-Melt-Extrusion
title_full_unstemmed Inline Determination of Residence Time Distribution in Hot-Melt-Extrusion
title_short Inline Determination of Residence Time Distribution in Hot-Melt-Extrusion
title_sort inline determination of residence time distribution in hot melt extrusion
topic UV/Vis spectroscopy
Residence Time Distribution
twin screw extrusion
process analytical tool
Quality-by-Design
url http://www.mdpi.com/1999-4923/10/2/49
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