Bobbin Tool Friction Stir Welding of Aluminum Using Different Tool Pin Geometries: Mathematical Models for the Heat Generation
In this work, three mathematical models for the heat generation during bobbin tool friction stir welding (BT-FSW) of aluminum using three tool pin geometries have been proposed. The models have utilized and updated the available models for the heat generation during the conventional tool friction st...
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| Format: | Article |
| Language: | English |
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MDPI AG
2021-03-01
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| Series: | Metals |
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| Online Access: | https://www.mdpi.com/2075-4701/11/3/438 |
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| author | Mohamed M. Z. Ahmed Mohamed I. A. Habba Nabil Jouini Bandar Alzahrani Mohamed M. El-Sayed Seleman Ahmed El-Nikhaily |
| author_facet | Mohamed M. Z. Ahmed Mohamed I. A. Habba Nabil Jouini Bandar Alzahrani Mohamed M. El-Sayed Seleman Ahmed El-Nikhaily |
| author_sort | Mohamed M. Z. Ahmed |
| collection | DOAJ |
| description | In this work, three mathematical models for the heat generation during bobbin tool friction stir welding (BT-FSW) of aluminum using three tool pin geometries have been proposed. The models have utilized and updated the available models for the heat generation during the conventional tool friction stir welding (CT-FSW). For the validation of the models, BT-FSW experiments have been carried out for aluminum alloy AA1050 using three different pin geometries (cylindrical, square, and triangular), at different welding speeds of 200, 400, 600, 800, and 1000 mm/min and a constant tool rotation speed of 600 rpm. The welding temperatures during BT-FSW have been measured to be compared with that calculated from the models at the same parameters. It has been found that the calculated welding temperatures from the models and that measured during BT-FSW are in good agreement at all the investigated welding speeds especially in case of the square and cylindrical pins, proving the validity of the developed models for the predication of the heat generation as well as the welding temperatures. This will allow proper designing of the BT-FSW parameters and avoiding the conditions that can deteriorate the joint quality and properties. |
| first_indexed | 2024-03-09T05:07:03Z |
| format | Article |
| id | doaj.art-7a66b86f269844a3b7a8162c7af0baa8 |
| institution | Directory Open Access Journal |
| issn | 2075-4701 |
| language | English |
| last_indexed | 2024-03-09T05:07:03Z |
| publishDate | 2021-03-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Metals |
| spelling | doaj.art-7a66b86f269844a3b7a8162c7af0baa82023-12-03T12:53:20ZengMDPI AGMetals2075-47012021-03-0111343810.3390/met11030438Bobbin Tool Friction Stir Welding of Aluminum Using Different Tool Pin Geometries: Mathematical Models for the Heat GenerationMohamed M. Z. Ahmed0Mohamed I. A. Habba1Nabil Jouini2Bandar Alzahrani3Mohamed M. El-Sayed Seleman4Ahmed El-Nikhaily5Mechanical Engineering Department, College of Engineering at Al Kharj, Prince Sattam Bin Abdulaziz University, Al Kharj 16273, Saudi ArabiaMechanical Department, Faculty of Technology and Education, Suez University, Suez 43512, EgyptMechanical Engineering Department, College of Engineering at Al Kharj, Prince Sattam Bin Abdulaziz University, Al Kharj 16273, Saudi ArabiaMechanical Engineering Department, College of Engineering at Al Kharj, Prince Sattam Bin Abdulaziz University, Al Kharj 16273, Saudi ArabiaDepartment of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez University, Suez 43512, EgyptMechanical Department, Faculty of Technology and Education, Suez University, Suez 43512, EgyptIn this work, three mathematical models for the heat generation during bobbin tool friction stir welding (BT-FSW) of aluminum using three tool pin geometries have been proposed. The models have utilized and updated the available models for the heat generation during the conventional tool friction stir welding (CT-FSW). For the validation of the models, BT-FSW experiments have been carried out for aluminum alloy AA1050 using three different pin geometries (cylindrical, square, and triangular), at different welding speeds of 200, 400, 600, 800, and 1000 mm/min and a constant tool rotation speed of 600 rpm. The welding temperatures during BT-FSW have been measured to be compared with that calculated from the models at the same parameters. It has been found that the calculated welding temperatures from the models and that measured during BT-FSW are in good agreement at all the investigated welding speeds especially in case of the square and cylindrical pins, proving the validity of the developed models for the predication of the heat generation as well as the welding temperatures. This will allow proper designing of the BT-FSW parameters and avoiding the conditions that can deteriorate the joint quality and properties.https://www.mdpi.com/2075-4701/11/3/438friction stir weldingAA1050bobbin toolmathematical modelheat generation |
| spellingShingle | Mohamed M. Z. Ahmed Mohamed I. A. Habba Nabil Jouini Bandar Alzahrani Mohamed M. El-Sayed Seleman Ahmed El-Nikhaily Bobbin Tool Friction Stir Welding of Aluminum Using Different Tool Pin Geometries: Mathematical Models for the Heat Generation Metals friction stir welding AA1050 bobbin tool mathematical model heat generation |
| title | Bobbin Tool Friction Stir Welding of Aluminum Using Different Tool Pin Geometries: Mathematical Models for the Heat Generation |
| title_full | Bobbin Tool Friction Stir Welding of Aluminum Using Different Tool Pin Geometries: Mathematical Models for the Heat Generation |
| title_fullStr | Bobbin Tool Friction Stir Welding of Aluminum Using Different Tool Pin Geometries: Mathematical Models for the Heat Generation |
| title_full_unstemmed | Bobbin Tool Friction Stir Welding of Aluminum Using Different Tool Pin Geometries: Mathematical Models for the Heat Generation |
| title_short | Bobbin Tool Friction Stir Welding of Aluminum Using Different Tool Pin Geometries: Mathematical Models for the Heat Generation |
| title_sort | bobbin tool friction stir welding of aluminum using different tool pin geometries mathematical models for the heat generation |
| topic | friction stir welding AA1050 bobbin tool mathematical model heat generation |
| url | https://www.mdpi.com/2075-4701/11/3/438 |
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