Microstructure and Mechanical Properties of Laser-Welded Joints between DP590 Dual-Phase Steel and 304 Stainless Steel with Preset Nickel Coating

Dissimilarities in metal laser welding lead to brittleness in welded joints due to differences in the thermophysical and chemical properties between dissimilar base materials. To overcome such brittleness, the addition of a preset coating onto the base materials as an interlayer is a method for atta...

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Main Authors: Hua Zhang, Jiahui Xu, Desheng Hao, Othman Mohammed Ali Othman Esmail
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/7/2774
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author Hua Zhang
Jiahui Xu
Desheng Hao
Othman Mohammed Ali Othman Esmail
author_facet Hua Zhang
Jiahui Xu
Desheng Hao
Othman Mohammed Ali Othman Esmail
author_sort Hua Zhang
collection DOAJ
description Dissimilarities in metal laser welding lead to brittleness in welded joints due to differences in the thermophysical and chemical properties between dissimilar base materials. To overcome such brittleness, the addition of a preset coating onto the base materials as an interlayer is a method for attaining reliable welded joints. Nd:YAG laser butt welding of DP590 dual-phase steel and 304 stainless, both with a thickness of 1 mm, was performed with a preset nickel coating as an interlayer using an electroplating process. The relationship between the microstructure and the mechanical properties of the welded joints was researched, the microstructure and composition of the weldment were analyzed, and the microhardness, tensile strength and corrosion resistance were tested. The results showed that the preset nickel coating increased the content of Ni element in the welded joints, which is beneficial to the formation of lath martensite. The average hardness of the welded joints increased by 12%, and the tensile strength was higher than 370 MPa. The corrosion rate of the welded joints can be slowed down, and the corrosion resistance can be improved by increasing the nickel coating.
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spelling doaj.art-7a6d51f17d4142c79fb0f5478265d86c2023-11-17T17:04:54ZengMDPI AGMaterials1996-19442023-03-01167277410.3390/ma16072774Microstructure and Mechanical Properties of Laser-Welded Joints between DP590 Dual-Phase Steel and 304 Stainless Steel with Preset Nickel CoatingHua Zhang0Jiahui Xu1Desheng Hao2Othman Mohammed Ali Othman Esmail3School of Mechanical Engineering, Nantong University, Nantong 226019, ChinaSchool of Mechanical Engineering, Nantong University, Nantong 226019, ChinaSchool of Mechanical Engineering, Nantong University, Nantong 226019, ChinaSchool of Mechanical Engineering, Nantong University, Nantong 226019, ChinaDissimilarities in metal laser welding lead to brittleness in welded joints due to differences in the thermophysical and chemical properties between dissimilar base materials. To overcome such brittleness, the addition of a preset coating onto the base materials as an interlayer is a method for attaining reliable welded joints. Nd:YAG laser butt welding of DP590 dual-phase steel and 304 stainless, both with a thickness of 1 mm, was performed with a preset nickel coating as an interlayer using an electroplating process. The relationship between the microstructure and the mechanical properties of the welded joints was researched, the microstructure and composition of the weldment were analyzed, and the microhardness, tensile strength and corrosion resistance were tested. The results showed that the preset nickel coating increased the content of Ni element in the welded joints, which is beneficial to the formation of lath martensite. The average hardness of the welded joints increased by 12%, and the tensile strength was higher than 370 MPa. The corrosion rate of the welded joints can be slowed down, and the corrosion resistance can be improved by increasing the nickel coating.https://www.mdpi.com/1996-1944/16/7/2774laser weldingdissimilar jointsaustenitic steeldual phase steelnickel coatingmicrostructure
spellingShingle Hua Zhang
Jiahui Xu
Desheng Hao
Othman Mohammed Ali Othman Esmail
Microstructure and Mechanical Properties of Laser-Welded Joints between DP590 Dual-Phase Steel and 304 Stainless Steel with Preset Nickel Coating
Materials
laser welding
dissimilar joints
austenitic steel
dual phase steel
nickel coating
microstructure
title Microstructure and Mechanical Properties of Laser-Welded Joints between DP590 Dual-Phase Steel and 304 Stainless Steel with Preset Nickel Coating
title_full Microstructure and Mechanical Properties of Laser-Welded Joints between DP590 Dual-Phase Steel and 304 Stainless Steel with Preset Nickel Coating
title_fullStr Microstructure and Mechanical Properties of Laser-Welded Joints between DP590 Dual-Phase Steel and 304 Stainless Steel with Preset Nickel Coating
title_full_unstemmed Microstructure and Mechanical Properties of Laser-Welded Joints between DP590 Dual-Phase Steel and 304 Stainless Steel with Preset Nickel Coating
title_short Microstructure and Mechanical Properties of Laser-Welded Joints between DP590 Dual-Phase Steel and 304 Stainless Steel with Preset Nickel Coating
title_sort microstructure and mechanical properties of laser welded joints between dp590 dual phase steel and 304 stainless steel with preset nickel coating
topic laser welding
dissimilar joints
austenitic steel
dual phase steel
nickel coating
microstructure
url https://www.mdpi.com/1996-1944/16/7/2774
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