Compact Design of 10 kW Proton Exchange Membrane Fuel Cell Stack Systems with Microcontroller Units

In this study, fuel, oxidant supply and cooling systems with microcontroller units (MCU) are developed in a compact design to fit two 5 kW proton exchange membrane fuel cell (PEMFC) stacks. At the initial stage, the testing facility of the system has a large volume (2.0 m × 2.0 m × 1.5 m) with a lon...

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Main Authors: Hsiaokang Ma, Weiyang Cheng, Fuming Fang, Chinbing Hsu, Chengsheng Lin
Format: Article
Language:English
Published: MDPI AG 2014-04-01
Series:Energies
Subjects:
Online Access:http://www.mdpi.com/1996-1073/7/4/2498
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author Hsiaokang Ma
Weiyang Cheng
Fuming Fang
Chinbing Hsu
Chengsheng Lin
author_facet Hsiaokang Ma
Weiyang Cheng
Fuming Fang
Chinbing Hsu
Chengsheng Lin
author_sort Hsiaokang Ma
collection DOAJ
description In this study, fuel, oxidant supply and cooling systems with microcontroller units (MCU) are developed in a compact design to fit two 5 kW proton exchange membrane fuel cell (PEMFC) stacks. At the initial stage, the testing facility of the system has a large volume (2.0 m × 2.0 m × 1.5 m) with a longer pipeline and excessive control sensors for safe testing. After recognizing the performance and stability of stack, the system is redesigned to fit in a limited space (0.4 m × 0.5 m × 0.8 m). Furthermore, the stack performance is studied under different hydrogen recycling modes. Then, two similar 5 kW stacks are directly coupled with diodes to obtain a higher power output and safe operation. The result shows that the efficiency of the 5 kW stack is 43.46% with a purge period of 2 min with hydrogen recycling and that the hydrogen utilization rate µf is 66.31%. In addition, the maximum power output of the twin-coupled module (a power module with two stacks in electrical cascade/parallel arrangement) is 9.52 kW.
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spelling doaj.art-7a82d636d6704ea0a7f752e49e510d4f2022-12-22T04:22:16ZengMDPI AGEnergies1996-10732014-04-01742498251410.3390/en7042498en7042498Compact Design of 10 kW Proton Exchange Membrane Fuel Cell Stack Systems with Microcontroller UnitsHsiaokang Ma0Weiyang Cheng1Fuming Fang2Chinbing Hsu3Chengsheng Lin4Department of Mechanical Engineering, National Taiwan University, Taipei 10617, TaiwanDepartment of Mechanical Engineering, National Taiwan University, Taipei 10617, TaiwanDepartment of Mechanical Engineering, National Taiwan University, Taipei 10617, TaiwanFIELD Energy Ltd., Zhudong 31061, TaiwanFIELD Energy Ltd., Zhudong 31061, TaiwanIn this study, fuel, oxidant supply and cooling systems with microcontroller units (MCU) are developed in a compact design to fit two 5 kW proton exchange membrane fuel cell (PEMFC) stacks. At the initial stage, the testing facility of the system has a large volume (2.0 m × 2.0 m × 1.5 m) with a longer pipeline and excessive control sensors for safe testing. After recognizing the performance and stability of stack, the system is redesigned to fit in a limited space (0.4 m × 0.5 m × 0.8 m). Furthermore, the stack performance is studied under different hydrogen recycling modes. Then, two similar 5 kW stacks are directly coupled with diodes to obtain a higher power output and safe operation. The result shows that the efficiency of the 5 kW stack is 43.46% with a purge period of 2 min with hydrogen recycling and that the hydrogen utilization rate µf is 66.31%. In addition, the maximum power output of the twin-coupled module (a power module with two stacks in electrical cascade/parallel arrangement) is 9.52 kW.http://www.mdpi.com/1996-1073/7/4/2498fuel cellmicrocontroller unitscompact designelectrical coupling
spellingShingle Hsiaokang Ma
Weiyang Cheng
Fuming Fang
Chinbing Hsu
Chengsheng Lin
Compact Design of 10 kW Proton Exchange Membrane Fuel Cell Stack Systems with Microcontroller Units
Energies
fuel cell
microcontroller units
compact design
electrical coupling
title Compact Design of 10 kW Proton Exchange Membrane Fuel Cell Stack Systems with Microcontroller Units
title_full Compact Design of 10 kW Proton Exchange Membrane Fuel Cell Stack Systems with Microcontroller Units
title_fullStr Compact Design of 10 kW Proton Exchange Membrane Fuel Cell Stack Systems with Microcontroller Units
title_full_unstemmed Compact Design of 10 kW Proton Exchange Membrane Fuel Cell Stack Systems with Microcontroller Units
title_short Compact Design of 10 kW Proton Exchange Membrane Fuel Cell Stack Systems with Microcontroller Units
title_sort compact design of 10 kw proton exchange membrane fuel cell stack systems with microcontroller units
topic fuel cell
microcontroller units
compact design
electrical coupling
url http://www.mdpi.com/1996-1073/7/4/2498
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AT fumingfang compactdesignof10kwprotonexchangemembranefuelcellstacksystemswithmicrocontrollerunits
AT chinbinghsu compactdesignof10kwprotonexchangemembranefuelcellstacksystemswithmicrocontrollerunits
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