Decarbonisation Pathways for the Finishing Line in a Steel Plant and Their Implications for Heat Recovery Measures

Steel production is one of the biggest emitters of greenhouse gas in the industrial sector with about 8% of total global CO<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mn>...

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Main Authors: Anton Beck, Julian Unterluggauer, Franz Helminger, Irene Solís-Gallego
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/2/852
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author Anton Beck
Julian Unterluggauer
Franz Helminger
Irene Solís-Gallego
author_facet Anton Beck
Julian Unterluggauer
Franz Helminger
Irene Solís-Gallego
author_sort Anton Beck
collection DOAJ
description Steel production is one of the biggest emitters of greenhouse gas in the industrial sector with about 8% of total global CO<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mn>2</mn></msub></semantics></math></inline-formula> emissions. Although the majority of emissions can be attributed to primary steel production, there is also potential for reducing CO<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mn>2</mn></msub></semantics></math></inline-formula> emissions in downstream steel processing. Large industrial furnaces, which are necessary for heating steel, are currently primarily fired with natural gas and by-product gases from primary steel production, offering great potential for heat recovery measures from exhaust gases. However, switching to alternative climate-neutral fuels could change this potential and thus jeopardize the economic viability of heat recovery measures. In the present work, it was therefore examined to what extent a change in energy sources in industrial furnaces affects the potential use of heat recovery in steel processing. For this purpose, an optimization model was used that takes into account heat recovery by means of direct heat transfer, heat pumps and heat distribution systems. Potential future changes in energy supply for industrial furnaces were examined using different storylines. Two different energy price scenarios were also considered to address uncertain developments in energy markets. The results show that heat recovery is a cost-effective and definitely recommendable measure. Switching to alternative fuels has little impact on the use of heat recovery. Electrification and thus the elimination of flue gas, on the other hand, greatly reduces the potential for heat recovery.
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spelling doaj.art-7a9310882f2e4177b2b4aae375345fbf2023-11-30T22:05:01ZengMDPI AGEnergies1996-10732023-01-0116285210.3390/en16020852Decarbonisation Pathways for the Finishing Line in a Steel Plant and Their Implications for Heat Recovery MeasuresAnton Beck0Julian Unterluggauer1Franz Helminger2Irene Solís-Gallego3Austrian Institute of Technology, Giefinggasse 2, 1210 Vienna, AustriaAustrian Institute of Technology, Giefinggasse 2, 1210 Vienna, AustriaAustrian Institute of Technology, Giefinggasse 2, 1210 Vienna, AustriaArcelorMittal Global R&D Spain, Avenida de Marqués de Suances s/n, P.O. Box 90, 33400 Avilés, Asturias, SpainSteel production is one of the biggest emitters of greenhouse gas in the industrial sector with about 8% of total global CO<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mn>2</mn></msub></semantics></math></inline-formula> emissions. Although the majority of emissions can be attributed to primary steel production, there is also potential for reducing CO<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mrow></mrow><mn>2</mn></msub></semantics></math></inline-formula> emissions in downstream steel processing. Large industrial furnaces, which are necessary for heating steel, are currently primarily fired with natural gas and by-product gases from primary steel production, offering great potential for heat recovery measures from exhaust gases. However, switching to alternative climate-neutral fuels could change this potential and thus jeopardize the economic viability of heat recovery measures. In the present work, it was therefore examined to what extent a change in energy sources in industrial furnaces affects the potential use of heat recovery in steel processing. For this purpose, an optimization model was used that takes into account heat recovery by means of direct heat transfer, heat pumps and heat distribution systems. Potential future changes in energy supply for industrial furnaces were examined using different storylines. Two different energy price scenarios were also considered to address uncertain developments in energy markets. The results show that heat recovery is a cost-effective and definitely recommendable measure. Switching to alternative fuels has little impact on the use of heat recovery. Electrification and thus the elimination of flue gas, on the other hand, greatly reduces the potential for heat recovery.https://www.mdpi.com/1996-1073/16/2/852industrial energy systemoptimisationrenewable energy supplydecarbonisation
spellingShingle Anton Beck
Julian Unterluggauer
Franz Helminger
Irene Solís-Gallego
Decarbonisation Pathways for the Finishing Line in a Steel Plant and Their Implications for Heat Recovery Measures
Energies
industrial energy system
optimisation
renewable energy supply
decarbonisation
title Decarbonisation Pathways for the Finishing Line in a Steel Plant and Their Implications for Heat Recovery Measures
title_full Decarbonisation Pathways for the Finishing Line in a Steel Plant and Their Implications for Heat Recovery Measures
title_fullStr Decarbonisation Pathways for the Finishing Line in a Steel Plant and Their Implications for Heat Recovery Measures
title_full_unstemmed Decarbonisation Pathways for the Finishing Line in a Steel Plant and Their Implications for Heat Recovery Measures
title_short Decarbonisation Pathways for the Finishing Line in a Steel Plant and Their Implications for Heat Recovery Measures
title_sort decarbonisation pathways for the finishing line in a steel plant and their implications for heat recovery measures
topic industrial energy system
optimisation
renewable energy supply
decarbonisation
url https://www.mdpi.com/1996-1073/16/2/852
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