Geometric Analysis of Small Wind Turbine Blades Manufactured by Additive Manufacturing

One of the many benefits of additive manufacturing (AM) is to produce parts ready to assemble and use, a concept called direct digital manufacturing (DDM). This, besides the ease of manufacturing complexes geometries, creates a potential for applying the AM technology for producing small wind turbin...

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Main Authors: Heitor Andrade Porto, Carlos Alberto Fortulan, Arthur José Vieira Porto, Roberto Hideaki Tsunaki
Format: Article
Language:English
Published: Instituto de Aeronáutica e Espaço (IAE) 2022-04-01
Series:Journal of Aerospace Technology and Management
Online Access:https://www.jatm.com.br/jatm/article/view/1252
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author Heitor Andrade Porto
Carlos Alberto Fortulan
Arthur José Vieira Porto
Roberto Hideaki Tsunaki
author_facet Heitor Andrade Porto
Carlos Alberto Fortulan
Arthur José Vieira Porto
Roberto Hideaki Tsunaki
author_sort Heitor Andrade Porto
collection DOAJ
description One of the many benefits of additive manufacturing (AM) is to produce parts ready to assemble and use, a concept called direct digital manufacturing (DDM). This, besides the ease of manufacturing complexes geometries, creates a potential for applying the AM technology for producing small wind turbines (SWT) blades. Small wind turbines have an increasing role in the worldwide energy matrix, which can be built up by developing site-optimized and customized turbines. Customizing SWT can increase the energy harvesting potential of such machines; however, it requires flexible manufacturing procedures. The blade’s geometric complexity and flexible manufacturing are features that can benefit from the potentials of AM. This work analyses the final geometry of SWT blades manufactured by AM, assessing the scope of DDM in the SWT field. The parts length is 225 mm, the blades were manufactured by the Fused Deposition Modeling (FDM) method using a Dimension Elite machine produced by Stratasys. The geometric evaluation was performed using a CROMA coordinate measuring machine. The measurements showed good results when compared to values adopted in several studies that investigated the effects of geometric disturbances on wind turbine blades. This work affirms that AM is a powerful technology for manufacturing SWT blades in a DDM scope.
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spelling doaj.art-7b265a1584e84a809b7d46c08b767ec72022-12-22T00:44:23ZengInstituto de Aeronáutica e Espaço (IAE)Journal of Aerospace Technology and Management2175-91462022-04-0114Geometric Analysis of Small Wind Turbine Blades Manufactured by Additive ManufacturingHeitor Andrade PortoCarlos Alberto FortulanArthur José Vieira PortoRoberto Hideaki TsunakiOne of the many benefits of additive manufacturing (AM) is to produce parts ready to assemble and use, a concept called direct digital manufacturing (DDM). This, besides the ease of manufacturing complexes geometries, creates a potential for applying the AM technology for producing small wind turbines (SWT) blades. Small wind turbines have an increasing role in the worldwide energy matrix, which can be built up by developing site-optimized and customized turbines. Customizing SWT can increase the energy harvesting potential of such machines; however, it requires flexible manufacturing procedures. The blade’s geometric complexity and flexible manufacturing are features that can benefit from the potentials of AM. This work analyses the final geometry of SWT blades manufactured by AM, assessing the scope of DDM in the SWT field. The parts length is 225 mm, the blades were manufactured by the Fused Deposition Modeling (FDM) method using a Dimension Elite machine produced by Stratasys. The geometric evaluation was performed using a CROMA coordinate measuring machine. The measurements showed good results when compared to values adopted in several studies that investigated the effects of geometric disturbances on wind turbine blades. This work affirms that AM is a powerful technology for manufacturing SWT blades in a DDM scope.https://www.jatm.com.br/jatm/article/view/1252
spellingShingle Heitor Andrade Porto
Carlos Alberto Fortulan
Arthur José Vieira Porto
Roberto Hideaki Tsunaki
Geometric Analysis of Small Wind Turbine Blades Manufactured by Additive Manufacturing
Journal of Aerospace Technology and Management
title Geometric Analysis of Small Wind Turbine Blades Manufactured by Additive Manufacturing
title_full Geometric Analysis of Small Wind Turbine Blades Manufactured by Additive Manufacturing
title_fullStr Geometric Analysis of Small Wind Turbine Blades Manufactured by Additive Manufacturing
title_full_unstemmed Geometric Analysis of Small Wind Turbine Blades Manufactured by Additive Manufacturing
title_short Geometric Analysis of Small Wind Turbine Blades Manufactured by Additive Manufacturing
title_sort geometric analysis of small wind turbine blades manufactured by additive manufacturing
url https://www.jatm.com.br/jatm/article/view/1252
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AT arthurjosevieiraporto geometricanalysisofsmallwindturbinebladesmanufacturedbyadditivemanufacturing
AT robertohideakitsunaki geometricanalysisofsmallwindturbinebladesmanufacturedbyadditivemanufacturing