Experimental research of a small-scale industrial furnace with regenerative disc-flame burners

Regenerative combustion technology has many advantages such as fuel saving, high combustion efficiency and low emission, and it has been widely used for large-scale furnaces. However, when regenerative combustion technology is adopted for small-scale furnaces, many technical problems occur. In this...

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Main Authors: Yitong Xie, Chaokui Qin, Shuangqian Guo, Zhiguang Chen
Format: Article
Language:English
Published: Elsevier 2023-01-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X22008504
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author Yitong Xie
Chaokui Qin
Shuangqian Guo
Zhiguang Chen
author_facet Yitong Xie
Chaokui Qin
Shuangqian Guo
Zhiguang Chen
author_sort Yitong Xie
collection DOAJ
description Regenerative combustion technology has many advantages such as fuel saving, high combustion efficiency and low emission, and it has been widely used for large-scale furnaces. However, when regenerative combustion technology is adopted for small-scale furnaces, many technical problems occur. In this paper, a small-scale regenerative furnace with heat load of 70–80 kW and primary air coefficient of 1.00–1.60 was designed. It was found that the flame shifts from bright pale blue with faint rotating streamlines to yellowish transparent without apparent streamlines and to bright and transparent eventually. When main burners work stably, the temperature inside the furnace raises rapidly at first, and then the temperature increases steadily and fluctuates periodically. The highest temperature in the furnace can reach around 1300 °C. As the reversing time increases, the temperature fluctuation becomes more dramatically and the highest temperature is higher. NOx concentrations at all measurement points are below 50 ppm. Heat transfer efficiencies of each heat retainer show an increasing trend with the rise of the number of reversions. As reversing time increases, the heat transfer efficiency shows a decreasing trend.
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spelling doaj.art-7b49d4fa82d6416e93e05b04d55e098d2023-01-11T04:29:09ZengElsevierCase Studies in Thermal Engineering2214-157X2023-01-0141102613Experimental research of a small-scale industrial furnace with regenerative disc-flame burnersYitong Xie0Chaokui Qin1Shuangqian Guo2Zhiguang Chen3Gas Engineering Institute, School of Mechanical Engineering, Tongji University, Shanghai, PR ChinaGas Engineering Institute, School of Mechanical Engineering, Tongji University, Shanghai, PR China; Corresponding author.United Automotive Electronic Systems Corporation Ltd., Shanghai, PR ChinaGas Engineering Institute, School of Mechanical Engineering, Tongji University, Shanghai, PR ChinaRegenerative combustion technology has many advantages such as fuel saving, high combustion efficiency and low emission, and it has been widely used for large-scale furnaces. However, when regenerative combustion technology is adopted for small-scale furnaces, many technical problems occur. In this paper, a small-scale regenerative furnace with heat load of 70–80 kW and primary air coefficient of 1.00–1.60 was designed. It was found that the flame shifts from bright pale blue with faint rotating streamlines to yellowish transparent without apparent streamlines and to bright and transparent eventually. When main burners work stably, the temperature inside the furnace raises rapidly at first, and then the temperature increases steadily and fluctuates periodically. The highest temperature in the furnace can reach around 1300 °C. As the reversing time increases, the temperature fluctuation becomes more dramatically and the highest temperature is higher. NOx concentrations at all measurement points are below 50 ppm. Heat transfer efficiencies of each heat retainer show an increasing trend with the rise of the number of reversions. As reversing time increases, the heat transfer efficiency shows a decreasing trend.http://www.sciencedirect.com/science/article/pii/S2214157X22008504Disk-flameRegenerative combustionIndustrial furnaceHeat transferReversing time
spellingShingle Yitong Xie
Chaokui Qin
Shuangqian Guo
Zhiguang Chen
Experimental research of a small-scale industrial furnace with regenerative disc-flame burners
Case Studies in Thermal Engineering
Disk-flame
Regenerative combustion
Industrial furnace
Heat transfer
Reversing time
title Experimental research of a small-scale industrial furnace with regenerative disc-flame burners
title_full Experimental research of a small-scale industrial furnace with regenerative disc-flame burners
title_fullStr Experimental research of a small-scale industrial furnace with regenerative disc-flame burners
title_full_unstemmed Experimental research of a small-scale industrial furnace with regenerative disc-flame burners
title_short Experimental research of a small-scale industrial furnace with regenerative disc-flame burners
title_sort experimental research of a small scale industrial furnace with regenerative disc flame burners
topic Disk-flame
Regenerative combustion
Industrial furnace
Heat transfer
Reversing time
url http://www.sciencedirect.com/science/article/pii/S2214157X22008504
work_keys_str_mv AT yitongxie experimentalresearchofasmallscaleindustrialfurnacewithregenerativediscflameburners
AT chaokuiqin experimentalresearchofasmallscaleindustrialfurnacewithregenerativediscflameburners
AT shuangqianguo experimentalresearchofasmallscaleindustrialfurnacewithregenerativediscflameburners
AT zhiguangchen experimentalresearchofasmallscaleindustrialfurnacewithregenerativediscflameburners