Operation Parameters Optimisation of a Machine Swarm Using Artificial Intelligence

Due to improper setting of operating parameters, cigarette machines are subject to a high unqualified production rate. For this reason, in this study, a multiobjective optimisation (MOP) method based on the metaheuristic intelligence optimisation is proposed in this study. First, to eliminate interf...

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Main Authors: Lin Zhong, Wei Rao, Xiaohang Zhang, Zhibin Zhang, Grzegorz Krolczyk
Format: Article
Language:English
Published: Kaunas University of Technology 2023-10-01
Series:Elektronika ir Elektrotechnika
Subjects:
Online Access:https://eejournal.ktu.lt/index.php/elt/article/view/35085
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author Lin Zhong
Wei Rao
Xiaohang Zhang
Zhibin Zhang
Grzegorz Krolczyk
author_facet Lin Zhong
Wei Rao
Xiaohang Zhang
Zhibin Zhang
Grzegorz Krolczyk
author_sort Lin Zhong
collection DOAJ
description Due to improper setting of operating parameters, cigarette machines are subject to a high unqualified production rate. For this reason, in this study, a multiobjective optimisation (MOP) method based on the metaheuristic intelligence optimisation is proposed in this study. First, to eliminate interference parameters, the random forest (RF) is used to analyse the parameter importance of the cigarette machine and select the most important operation parameters for the multiobjective optimisation. Second, an artificial neural network (ANN) optimised by the grey wolf optimiser is designed to establish a mirror model of the cigarette machine to fast calculate the machine output quality factors, including the rod break rate, single cigarette weight, and circumference index. Lastly, an improved multiobjective grey wolf optimisation algorithm is used to optimise these three quality factors simultaneously to obtain the optimal operating parameters of the cigarette machine. A machine swarm (including four cigarette machines) in the real world is used to evaluate the developed optimisation method, and the testing results demonstrate that the proposed multiobjective optimisation method is able to improve the three quality factors by at least 50 %, which greatly reduces the unqualified rate of cigarettes.
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spelling doaj.art-7c5ded6681394928bd065c156c5bdbf02023-11-17T15:02:10ZengKaunas University of TechnologyElektronika ir Elektrotechnika1392-12152029-57312023-10-01295798510.5755/j02.eie.3508540339Operation Parameters Optimisation of a Machine Swarm Using Artificial IntelligenceLin Zhong0Wei Rao1Xiaohang Zhang2Zhibin Zhang3Grzegorz Krolczyk4Longyan Tobacco Industry Co., Ltd., Longyan, ChinaLongyan Tobacco Industry Co., Ltd., Longyan, ChinaLongyan Tobacco Industry Co., Ltd., Longyan, ChinaFaculty of Mechanical Engineering, Opole University of Technology, Opole, PolandFaculty of Mechanical Engineering, Opole University of Technology, Opole, PolandDue to improper setting of operating parameters, cigarette machines are subject to a high unqualified production rate. For this reason, in this study, a multiobjective optimisation (MOP) method based on the metaheuristic intelligence optimisation is proposed in this study. First, to eliminate interference parameters, the random forest (RF) is used to analyse the parameter importance of the cigarette machine and select the most important operation parameters for the multiobjective optimisation. Second, an artificial neural network (ANN) optimised by the grey wolf optimiser is designed to establish a mirror model of the cigarette machine to fast calculate the machine output quality factors, including the rod break rate, single cigarette weight, and circumference index. Lastly, an improved multiobjective grey wolf optimisation algorithm is used to optimise these three quality factors simultaneously to obtain the optimal operating parameters of the cigarette machine. A machine swarm (including four cigarette machines) in the real world is used to evaluate the developed optimisation method, and the testing results demonstrate that the proposed multiobjective optimisation method is able to improve the three quality factors by at least 50 %, which greatly reduces the unqualified rate of cigarettes.https://eejournal.ktu.lt/index.php/elt/article/view/35085multiobjective optimisationmachine swarmproduction quality controlartificial intelligence
spellingShingle Lin Zhong
Wei Rao
Xiaohang Zhang
Zhibin Zhang
Grzegorz Krolczyk
Operation Parameters Optimisation of a Machine Swarm Using Artificial Intelligence
Elektronika ir Elektrotechnika
multiobjective optimisation
machine swarm
production quality control
artificial intelligence
title Operation Parameters Optimisation of a Machine Swarm Using Artificial Intelligence
title_full Operation Parameters Optimisation of a Machine Swarm Using Artificial Intelligence
title_fullStr Operation Parameters Optimisation of a Machine Swarm Using Artificial Intelligence
title_full_unstemmed Operation Parameters Optimisation of a Machine Swarm Using Artificial Intelligence
title_short Operation Parameters Optimisation of a Machine Swarm Using Artificial Intelligence
title_sort operation parameters optimisation of a machine swarm using artificial intelligence
topic multiobjective optimisation
machine swarm
production quality control
artificial intelligence
url https://eejournal.ktu.lt/index.php/elt/article/view/35085
work_keys_str_mv AT linzhong operationparametersoptimisationofamachineswarmusingartificialintelligence
AT weirao operationparametersoptimisationofamachineswarmusingartificialintelligence
AT xiaohangzhang operationparametersoptimisationofamachineswarmusingartificialintelligence
AT zhibinzhang operationparametersoptimisationofamachineswarmusingartificialintelligence
AT grzegorzkrolczyk operationparametersoptimisationofamachineswarmusingartificialintelligence