AutoML for Feature Selection and Model Tuning Applied to Fault Severity Diagnosis in Spur Gearboxes

Gearboxes are widely used in industrial processes as mechanical power transmission systems. Then, gearbox failures can affect other parts of the system and produce economic loss. The early detection of the possible failure modes and their severity assessment in such devices is an important field of...

Full description

Bibliographic Details
Main Authors: Mariela Cerrada, Leonardo Trujillo, Daniel E. Hernández, Horacio A. Correa Zevallos, Jean Carlo Macancela, Diego Cabrera, René Vinicio Sánchez
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Mathematical and Computational Applications
Subjects:
Online Access:https://www.mdpi.com/2297-8747/27/1/6
_version_ 1797478272484769792
author Mariela Cerrada
Leonardo Trujillo
Daniel E. Hernández
Horacio A. Correa Zevallos
Jean Carlo Macancela
Diego Cabrera
René Vinicio Sánchez
author_facet Mariela Cerrada
Leonardo Trujillo
Daniel E. Hernández
Horacio A. Correa Zevallos
Jean Carlo Macancela
Diego Cabrera
René Vinicio Sánchez
author_sort Mariela Cerrada
collection DOAJ
description Gearboxes are widely used in industrial processes as mechanical power transmission systems. Then, gearbox failures can affect other parts of the system and produce economic loss. The early detection of the possible failure modes and their severity assessment in such devices is an important field of research. Data-driven approaches usually require an exhaustive development of pipelines including models’ parameter optimization and feature selection. This paper takes advantage of the recent Auto Machine Learning (AutoML) tools to propose proper feature and model selection for three failure modes under different severity levels: broken tooth, pitting and crack. The performance of 64 statistical condition indicators (SCI) extracted from vibration signals under the three failure modes were analyzed by two AutoML systems, namely the H2O Driverless AI platform and TPOT, both of which include feature engineering and feature selection mechanisms. In both cases, the systems converged to different types of decision tree methods, with ensembles of XGBoost models preferred by H2O while TPOT generated different types of stacked models. The models produced by both systems achieved very high, and practically equivalent, performances on all problems. Both AutoML systems converged to pipelines that focus on very similar subsets of features across all problems, indicating that several problems in this domain can be solved by a rather small set of 10 common features, with accuracy up to 90%. This latter result is important in the research of useful feature selection for gearbox fault diagnosis.
first_indexed 2024-03-09T21:30:33Z
format Article
id doaj.art-7c705836ba49480c97c6e49f2038258b
institution Directory Open Access Journal
issn 1300-686X
2297-8747
language English
last_indexed 2024-03-09T21:30:33Z
publishDate 2022-01-01
publisher MDPI AG
record_format Article
series Mathematical and Computational Applications
spelling doaj.art-7c705836ba49480c97c6e49f2038258b2023-11-23T20:58:29ZengMDPI AGMathematical and Computational Applications1300-686X2297-87472022-01-01271610.3390/mca27010006AutoML for Feature Selection and Model Tuning Applied to Fault Severity Diagnosis in Spur GearboxesMariela Cerrada0Leonardo Trujillo1Daniel E. Hernández2Horacio A. Correa Zevallos3Jean Carlo Macancela4Diego Cabrera5René Vinicio Sánchez6GIDTEC, Universidad Politécnica Salesiana, Cuenca 010105, EcuadorTecnológico Nacional de México/IT de Tijuana, Tijuana 22414, MexicoTecnológico Nacional de México/IT de Tijuana, Tijuana 22414, MexicoTecnológico Nacional de México/IT de Tijuana, Tijuana 22414, MexicoGIDTEC, Universidad Politécnica Salesiana, Cuenca 010105, EcuadorGIDTEC, Universidad Politécnica Salesiana, Cuenca 010105, EcuadorGIDTEC, Universidad Politécnica Salesiana, Cuenca 010105, EcuadorGearboxes are widely used in industrial processes as mechanical power transmission systems. Then, gearbox failures can affect other parts of the system and produce economic loss. The early detection of the possible failure modes and their severity assessment in such devices is an important field of research. Data-driven approaches usually require an exhaustive development of pipelines including models’ parameter optimization and feature selection. This paper takes advantage of the recent Auto Machine Learning (AutoML) tools to propose proper feature and model selection for three failure modes under different severity levels: broken tooth, pitting and crack. The performance of 64 statistical condition indicators (SCI) extracted from vibration signals under the three failure modes were analyzed by two AutoML systems, namely the H2O Driverless AI platform and TPOT, both of which include feature engineering and feature selection mechanisms. In both cases, the systems converged to different types of decision tree methods, with ensembles of XGBoost models preferred by H2O while TPOT generated different types of stacked models. The models produced by both systems achieved very high, and practically equivalent, performances on all problems. Both AutoML systems converged to pipelines that focus on very similar subsets of features across all problems, indicating that several problems in this domain can be solved by a rather small set of 10 common features, with accuracy up to 90%. This latter result is important in the research of useful feature selection for gearbox fault diagnosis.https://www.mdpi.com/2297-8747/27/1/6AutoMLfeature selectionfault severity assessmentgearboxesXGBoost classifiers
spellingShingle Mariela Cerrada
Leonardo Trujillo
Daniel E. Hernández
Horacio A. Correa Zevallos
Jean Carlo Macancela
Diego Cabrera
René Vinicio Sánchez
AutoML for Feature Selection and Model Tuning Applied to Fault Severity Diagnosis in Spur Gearboxes
Mathematical and Computational Applications
AutoML
feature selection
fault severity assessment
gearboxes
XGBoost classifiers
title AutoML for Feature Selection and Model Tuning Applied to Fault Severity Diagnosis in Spur Gearboxes
title_full AutoML for Feature Selection and Model Tuning Applied to Fault Severity Diagnosis in Spur Gearboxes
title_fullStr AutoML for Feature Selection and Model Tuning Applied to Fault Severity Diagnosis in Spur Gearboxes
title_full_unstemmed AutoML for Feature Selection and Model Tuning Applied to Fault Severity Diagnosis in Spur Gearboxes
title_short AutoML for Feature Selection and Model Tuning Applied to Fault Severity Diagnosis in Spur Gearboxes
title_sort automl for feature selection and model tuning applied to fault severity diagnosis in spur gearboxes
topic AutoML
feature selection
fault severity assessment
gearboxes
XGBoost classifiers
url https://www.mdpi.com/2297-8747/27/1/6
work_keys_str_mv AT marielacerrada automlforfeatureselectionandmodeltuningappliedtofaultseveritydiagnosisinspurgearboxes
AT leonardotrujillo automlforfeatureselectionandmodeltuningappliedtofaultseveritydiagnosisinspurgearboxes
AT danielehernandez automlforfeatureselectionandmodeltuningappliedtofaultseveritydiagnosisinspurgearboxes
AT horacioacorreazevallos automlforfeatureselectionandmodeltuningappliedtofaultseveritydiagnosisinspurgearboxes
AT jeancarlomacancela automlforfeatureselectionandmodeltuningappliedtofaultseveritydiagnosisinspurgearboxes
AT diegocabrera automlforfeatureselectionandmodeltuningappliedtofaultseveritydiagnosisinspurgearboxes
AT reneviniciosanchez automlforfeatureselectionandmodeltuningappliedtofaultseveritydiagnosisinspurgearboxes