Analysis of fused filament fabrication parameters for sliding wear performance of carbon reinforced polyamide composite material fabricated parts using a hybrid heuristic tool

Carbon-reinforced nylon composite material (PA12CF20), i.e., polyamide, has been widely used in the automotive, medical, and electronics industries for fabricating functional parts, especially in gear manufacturing, due to its excellent wear property. The present work investigates the optimal parame...

Full description

Bibliographic Details
Main Authors: Deepak Chhabra, Sandeep Deswal, Ashish Kaushik, Ramesh Kumar Garg, András Kovács, Rohit Khargotra, Tej Singh
Format: Article
Language:English
Published: Elsevier 2023-01-01
Series:Polymer Testing
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0142941822004317
_version_ 1797959235123806208
author Deepak Chhabra
Sandeep Deswal
Ashish Kaushik
Ramesh Kumar Garg
András Kovács
Rohit Khargotra
Tej Singh
author_facet Deepak Chhabra
Sandeep Deswal
Ashish Kaushik
Ramesh Kumar Garg
András Kovács
Rohit Khargotra
Tej Singh
author_sort Deepak Chhabra
collection DOAJ
description Carbon-reinforced nylon composite material (PA12CF20), i.e., polyamide, has been widely used in the automotive, medical, and electronics industries for fabricating functional parts, especially in gear manufacturing, due to its excellent wear property. The present work investigates the optimal parameters of the fused filament fabrication (FFF) 3D printing technique using PA12CF20 as feedstock to fabricate parts for enhancing the sliding wear performance. The test specimens are fabricated as per the American society for testing and materials (ASTM) G99 standard. The hybrid heuristic tool, i.e., genetic algorithm-adaptive neuro fuzzy inference system (GA-ANFIS), has been used to train, predict, and optimize the sliding wear performance of the fabricated parts using carbon reinforced polyamide composite material. The experimental runs have been performed on 30 combinations of input factors based on face centered central composite design (FCCCD) and further used for training and optimization for the hybrid GA-ANFIS approach. Scanning electron microscopy has been used to characterize the wear crack of the PA12CF20. It is observed that the optimal parameters retrieved using GA-ANFIS have increased the wear performance of PA12CF20 fabricated specimens, and the same has been validated experimentally. Further, a lathe machine spur gear was fabricated using optimal parameters of the FFF technique and checked the suitability for end-use applications.
first_indexed 2024-04-11T00:29:35Z
format Article
id doaj.art-7cc51e6851ef442784ae1acb07963600
institution Directory Open Access Journal
issn 0142-9418
language English
last_indexed 2024-04-11T00:29:35Z
publishDate 2023-01-01
publisher Elsevier
record_format Article
series Polymer Testing
spelling doaj.art-7cc51e6851ef442784ae1acb079636002023-01-08T04:13:23ZengElsevierPolymer Testing0142-94182023-01-01118107910Analysis of fused filament fabrication parameters for sliding wear performance of carbon reinforced polyamide composite material fabricated parts using a hybrid heuristic toolDeepak Chhabra0Sandeep Deswal1Ashish Kaushik2Ramesh Kumar Garg3András Kovács4Rohit Khargotra5Tej Singh6Department of Mechanical Engineering, University Institute of Engineering and Technology, Maharshi Dayanand University, Rohtak, 124001, Haryana, IndiaDepartment of Mechanical Engineering, University Institute of Engineering and Technology, Maharshi Dayanand University, Rohtak, 124001, Haryana, IndiaDepartment of Mechanical Engineering, D.C.R.U.S.T, Murthal, Sonipat, 131039, Haryana, IndiaDepartment of Mechanical Engineering, D.C.R.U.S.T, Murthal, Sonipat, 131039, Haryana, IndiaDepartment of Material Science and Chemical Engineering, University of Pannonia, Veszprem, 8200, HungaryDepartment of Material Science and Chemical Engineering, University of Pannonia, Veszprem, 8200, Hungary; Corresponding author.Savaria Institute of Technology, Faculty of Informatics, ELTE Eötvös Loránd University, Szombathely, 9700, HungaryCarbon-reinforced nylon composite material (PA12CF20), i.e., polyamide, has been widely used in the automotive, medical, and electronics industries for fabricating functional parts, especially in gear manufacturing, due to its excellent wear property. The present work investigates the optimal parameters of the fused filament fabrication (FFF) 3D printing technique using PA12CF20 as feedstock to fabricate parts for enhancing the sliding wear performance. The test specimens are fabricated as per the American society for testing and materials (ASTM) G99 standard. The hybrid heuristic tool, i.e., genetic algorithm-adaptive neuro fuzzy inference system (GA-ANFIS), has been used to train, predict, and optimize the sliding wear performance of the fabricated parts using carbon reinforced polyamide composite material. The experimental runs have been performed on 30 combinations of input factors based on face centered central composite design (FCCCD) and further used for training and optimization for the hybrid GA-ANFIS approach. Scanning electron microscopy has been used to characterize the wear crack of the PA12CF20. It is observed that the optimal parameters retrieved using GA-ANFIS have increased the wear performance of PA12CF20 fabricated specimens, and the same has been validated experimentally. Further, a lathe machine spur gear was fabricated using optimal parameters of the FFF technique and checked the suitability for end-use applications.http://www.sciencedirect.com/science/article/pii/S0142941822004317Additive manufacturingFFF printingASTM G99Carbon fiber reinforced polyamideWear performanceHybrid heuristic tool
spellingShingle Deepak Chhabra
Sandeep Deswal
Ashish Kaushik
Ramesh Kumar Garg
András Kovács
Rohit Khargotra
Tej Singh
Analysis of fused filament fabrication parameters for sliding wear performance of carbon reinforced polyamide composite material fabricated parts using a hybrid heuristic tool
Polymer Testing
Additive manufacturing
FFF printing
ASTM G99
Carbon fiber reinforced polyamide
Wear performance
Hybrid heuristic tool
title Analysis of fused filament fabrication parameters for sliding wear performance of carbon reinforced polyamide composite material fabricated parts using a hybrid heuristic tool
title_full Analysis of fused filament fabrication parameters for sliding wear performance of carbon reinforced polyamide composite material fabricated parts using a hybrid heuristic tool
title_fullStr Analysis of fused filament fabrication parameters for sliding wear performance of carbon reinforced polyamide composite material fabricated parts using a hybrid heuristic tool
title_full_unstemmed Analysis of fused filament fabrication parameters for sliding wear performance of carbon reinforced polyamide composite material fabricated parts using a hybrid heuristic tool
title_short Analysis of fused filament fabrication parameters for sliding wear performance of carbon reinforced polyamide composite material fabricated parts using a hybrid heuristic tool
title_sort analysis of fused filament fabrication parameters for sliding wear performance of carbon reinforced polyamide composite material fabricated parts using a hybrid heuristic tool
topic Additive manufacturing
FFF printing
ASTM G99
Carbon fiber reinforced polyamide
Wear performance
Hybrid heuristic tool
url http://www.sciencedirect.com/science/article/pii/S0142941822004317
work_keys_str_mv AT deepakchhabra analysisoffusedfilamentfabricationparametersforslidingwearperformanceofcarbonreinforcedpolyamidecompositematerialfabricatedpartsusingahybridheuristictool
AT sandeepdeswal analysisoffusedfilamentfabricationparametersforslidingwearperformanceofcarbonreinforcedpolyamidecompositematerialfabricatedpartsusingahybridheuristictool
AT ashishkaushik analysisoffusedfilamentfabricationparametersforslidingwearperformanceofcarbonreinforcedpolyamidecompositematerialfabricatedpartsusingahybridheuristictool
AT rameshkumargarg analysisoffusedfilamentfabricationparametersforslidingwearperformanceofcarbonreinforcedpolyamidecompositematerialfabricatedpartsusingahybridheuristictool
AT andraskovacs analysisoffusedfilamentfabricationparametersforslidingwearperformanceofcarbonreinforcedpolyamidecompositematerialfabricatedpartsusingahybridheuristictool
AT rohitkhargotra analysisoffusedfilamentfabricationparametersforslidingwearperformanceofcarbonreinforcedpolyamidecompositematerialfabricatedpartsusingahybridheuristictool
AT tejsingh analysisoffusedfilamentfabricationparametersforslidingwearperformanceofcarbonreinforcedpolyamidecompositematerialfabricatedpartsusingahybridheuristictool