Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy

Plasma electrolytic oxidation treatment of 6061 Al alloy was carried out in a sodium silicate and sodium hydroxide alkaline electrolyte containing different concentrations of cerium nitrate (Ce (NO _3 ) _3 ) under constant current mode. The effects of Ce (NO _3 ) _3 concentration on the roughness, c...

Full description

Bibliographic Details
Main Authors: Jian Shang, Fu Liu, Gaoyang Gu, Lingyao Meng
Format: Article
Language:English
Published: IOP Publishing 2022-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ac859f
_version_ 1797746340240818176
author Jian Shang
Fu Liu
Gaoyang Gu
Lingyao Meng
author_facet Jian Shang
Fu Liu
Gaoyang Gu
Lingyao Meng
author_sort Jian Shang
collection DOAJ
description Plasma electrolytic oxidation treatment of 6061 Al alloy was carried out in a sodium silicate and sodium hydroxide alkaline electrolyte containing different concentrations of cerium nitrate (Ce (NO _3 ) _3 ) under constant current mode. The effects of Ce (NO _3 ) _3 concentration on the roughness, cross section and surface morphology, composition and phase composition, adhesion force and corrosion resistance of the prepared layer were studied by means of true color microscope, scanning electron microscope, x-ray energy spectrometer, x-ray diffractometer, micrometer scratcher and electrochemical workstation. The results show that with the increase of Ce(NO _3 ) _3 concentration in the electrolyte, the thickness of the plasma electrolytic oxidation layer increases gradually, and the micropores and cracks increase, and the roughness increases first and then decreases. The plasma electrolytic oxidation layers under different concentrations of Ce (NO _3 ) _3 are mainly composed of α -Al _2 O _3 , γ -Al _2 O _3 and a small amount of Al _2 SiO _5 . The Ce element in the layer is mainly present in the form of a mixture of Ce(OH) _4 , CeO _2 and Ce _2 O _3 .The increase of Ce (NO _3 ) _3 concentration reduces the binding strength between the plasma electrolytic oxidation layer and the matrix, increases the self-corrosion potential, decreases the self-corrosion current, and weakens the corrosion resistance. The layer with a concentration of 0.25 g l ^−1 Ce (NO _3 ) _3 has less micropores and cracks, and has the better compactness. The bonding strength between the layer and the substrate is 27 N, the corrosion current density is 3.42 × 10 ^−9 A cm ^−2 and corrosion potential is −0.72 V, the best bonding strength and corrosion resistance is presented.
first_indexed 2024-03-12T15:35:27Z
format Article
id doaj.art-7d1d1c3ec17347a1950c20c32ed50bc5
institution Directory Open Access Journal
issn 2053-1591
language English
last_indexed 2024-03-12T15:35:27Z
publishDate 2022-01-01
publisher IOP Publishing
record_format Article
series Materials Research Express
spelling doaj.art-7d1d1c3ec17347a1950c20c32ed50bc52023-08-09T16:14:32ZengIOP PublishingMaterials Research Express2053-15912022-01-019909651310.1088/2053-1591/ac859fEffects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloyJian Shang0https://orcid.org/0000-0001-5135-6574Fu Liu1Gaoyang Gu2Lingyao Meng3School of Materials Science and Engineering, Liaoning University of Technology , Jinzhou 121001, People’s Republic of ChinaShenyang Fortune Precision Equipment Limited Company Shen Yang, 110623, People’s Republic of ChinaSchool of Materials Science and Engineering, Liaoning University of Technology , Jinzhou 121001, People’s Republic of ChinaSchool of Materials Science and Engineering, Liaoning University of Technology , Jinzhou 121001, People’s Republic of ChinaPlasma electrolytic oxidation treatment of 6061 Al alloy was carried out in a sodium silicate and sodium hydroxide alkaline electrolyte containing different concentrations of cerium nitrate (Ce (NO _3 ) _3 ) under constant current mode. The effects of Ce (NO _3 ) _3 concentration on the roughness, cross section and surface morphology, composition and phase composition, adhesion force and corrosion resistance of the prepared layer were studied by means of true color microscope, scanning electron microscope, x-ray energy spectrometer, x-ray diffractometer, micrometer scratcher and electrochemical workstation. The results show that with the increase of Ce(NO _3 ) _3 concentration in the electrolyte, the thickness of the plasma electrolytic oxidation layer increases gradually, and the micropores and cracks increase, and the roughness increases first and then decreases. The plasma electrolytic oxidation layers under different concentrations of Ce (NO _3 ) _3 are mainly composed of α -Al _2 O _3 , γ -Al _2 O _3 and a small amount of Al _2 SiO _5 . The Ce element in the layer is mainly present in the form of a mixture of Ce(OH) _4 , CeO _2 and Ce _2 O _3 .The increase of Ce (NO _3 ) _3 concentration reduces the binding strength between the plasma electrolytic oxidation layer and the matrix, increases the self-corrosion potential, decreases the self-corrosion current, and weakens the corrosion resistance. The layer with a concentration of 0.25 g l ^−1 Ce (NO _3 ) _3 has less micropores and cracks, and has the better compactness. The bonding strength between the layer and the substrate is 27 N, the corrosion current density is 3.42 × 10 ^−9 A cm ^−2 and corrosion potential is −0.72 V, the best bonding strength and corrosion resistance is presented.https://doi.org/10.1088/2053-1591/ac859fAl alloyplasma electrolytic oxidationcerium nitratebonding forcecorrosion resistance.
spellingShingle Jian Shang
Fu Liu
Gaoyang Gu
Lingyao Meng
Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy
Materials Research Express
Al alloy
plasma electrolytic oxidation
cerium nitrate
bonding force
corrosion resistance.
title Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy
title_full Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy
title_fullStr Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy
title_full_unstemmed Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy
title_short Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy
title_sort effects of ce no3 3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy
topic Al alloy
plasma electrolytic oxidation
cerium nitrate
bonding force
corrosion resistance.
url https://doi.org/10.1088/2053-1591/ac859f
work_keys_str_mv AT jianshang effectsofceno33concentrationonmicrostructureandpropertiesofplasmaelectrolyticoxidationlayeron6061alloy
AT fuliu effectsofceno33concentrationonmicrostructureandpropertiesofplasmaelectrolyticoxidationlayeron6061alloy
AT gaoyanggu effectsofceno33concentrationonmicrostructureandpropertiesofplasmaelectrolyticoxidationlayeron6061alloy
AT lingyaomeng effectsofceno33concentrationonmicrostructureandpropertiesofplasmaelectrolyticoxidationlayeron6061alloy