Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy
Plasma electrolytic oxidation treatment of 6061 Al alloy was carried out in a sodium silicate and sodium hydroxide alkaline electrolyte containing different concentrations of cerium nitrate (Ce (NO _3 ) _3 ) under constant current mode. The effects of Ce (NO _3 ) _3 concentration on the roughness, c...
Main Authors: | , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
IOP Publishing
2022-01-01
|
Series: | Materials Research Express |
Subjects: | |
Online Access: | https://doi.org/10.1088/2053-1591/ac859f |
_version_ | 1797746340240818176 |
---|---|
author | Jian Shang Fu Liu Gaoyang Gu Lingyao Meng |
author_facet | Jian Shang Fu Liu Gaoyang Gu Lingyao Meng |
author_sort | Jian Shang |
collection | DOAJ |
description | Plasma electrolytic oxidation treatment of 6061 Al alloy was carried out in a sodium silicate and sodium hydroxide alkaline electrolyte containing different concentrations of cerium nitrate (Ce (NO _3 ) _3 ) under constant current mode. The effects of Ce (NO _3 ) _3 concentration on the roughness, cross section and surface morphology, composition and phase composition, adhesion force and corrosion resistance of the prepared layer were studied by means of true color microscope, scanning electron microscope, x-ray energy spectrometer, x-ray diffractometer, micrometer scratcher and electrochemical workstation. The results show that with the increase of Ce(NO _3 ) _3 concentration in the electrolyte, the thickness of the plasma electrolytic oxidation layer increases gradually, and the micropores and cracks increase, and the roughness increases first and then decreases. The plasma electrolytic oxidation layers under different concentrations of Ce (NO _3 ) _3 are mainly composed of α -Al _2 O _3 , γ -Al _2 O _3 and a small amount of Al _2 SiO _5 . The Ce element in the layer is mainly present in the form of a mixture of Ce(OH) _4 , CeO _2 and Ce _2 O _3 .The increase of Ce (NO _3 ) _3 concentration reduces the binding strength between the plasma electrolytic oxidation layer and the matrix, increases the self-corrosion potential, decreases the self-corrosion current, and weakens the corrosion resistance. The layer with a concentration of 0.25 g l ^−1 Ce (NO _3 ) _3 has less micropores and cracks, and has the better compactness. The bonding strength between the layer and the substrate is 27 N, the corrosion current density is 3.42 × 10 ^−9 A cm ^−2 and corrosion potential is −0.72 V, the best bonding strength and corrosion resistance is presented. |
first_indexed | 2024-03-12T15:35:27Z |
format | Article |
id | doaj.art-7d1d1c3ec17347a1950c20c32ed50bc5 |
institution | Directory Open Access Journal |
issn | 2053-1591 |
language | English |
last_indexed | 2024-03-12T15:35:27Z |
publishDate | 2022-01-01 |
publisher | IOP Publishing |
record_format | Article |
series | Materials Research Express |
spelling | doaj.art-7d1d1c3ec17347a1950c20c32ed50bc52023-08-09T16:14:32ZengIOP PublishingMaterials Research Express2053-15912022-01-019909651310.1088/2053-1591/ac859fEffects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloyJian Shang0https://orcid.org/0000-0001-5135-6574Fu Liu1Gaoyang Gu2Lingyao Meng3School of Materials Science and Engineering, Liaoning University of Technology , Jinzhou 121001, People’s Republic of ChinaShenyang Fortune Precision Equipment Limited Company Shen Yang, 110623, People’s Republic of ChinaSchool of Materials Science and Engineering, Liaoning University of Technology , Jinzhou 121001, People’s Republic of ChinaSchool of Materials Science and Engineering, Liaoning University of Technology , Jinzhou 121001, People’s Republic of ChinaPlasma electrolytic oxidation treatment of 6061 Al alloy was carried out in a sodium silicate and sodium hydroxide alkaline electrolyte containing different concentrations of cerium nitrate (Ce (NO _3 ) _3 ) under constant current mode. The effects of Ce (NO _3 ) _3 concentration on the roughness, cross section and surface morphology, composition and phase composition, adhesion force and corrosion resistance of the prepared layer were studied by means of true color microscope, scanning electron microscope, x-ray energy spectrometer, x-ray diffractometer, micrometer scratcher and electrochemical workstation. The results show that with the increase of Ce(NO _3 ) _3 concentration in the electrolyte, the thickness of the plasma electrolytic oxidation layer increases gradually, and the micropores and cracks increase, and the roughness increases first and then decreases. The plasma electrolytic oxidation layers under different concentrations of Ce (NO _3 ) _3 are mainly composed of α -Al _2 O _3 , γ -Al _2 O _3 and a small amount of Al _2 SiO _5 . The Ce element in the layer is mainly present in the form of a mixture of Ce(OH) _4 , CeO _2 and Ce _2 O _3 .The increase of Ce (NO _3 ) _3 concentration reduces the binding strength between the plasma electrolytic oxidation layer and the matrix, increases the self-corrosion potential, decreases the self-corrosion current, and weakens the corrosion resistance. The layer with a concentration of 0.25 g l ^−1 Ce (NO _3 ) _3 has less micropores and cracks, and has the better compactness. The bonding strength between the layer and the substrate is 27 N, the corrosion current density is 3.42 × 10 ^−9 A cm ^−2 and corrosion potential is −0.72 V, the best bonding strength and corrosion resistance is presented.https://doi.org/10.1088/2053-1591/ac859fAl alloyplasma electrolytic oxidationcerium nitratebonding forcecorrosion resistance. |
spellingShingle | Jian Shang Fu Liu Gaoyang Gu Lingyao Meng Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy Materials Research Express Al alloy plasma electrolytic oxidation cerium nitrate bonding force corrosion resistance. |
title | Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy |
title_full | Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy |
title_fullStr | Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy |
title_full_unstemmed | Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy |
title_short | Effects of Ce(NO3)3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy |
title_sort | effects of ce no3 3 concentration on microstructure and properties of plasma electrolytic oxidation layer on 6061 alloy |
topic | Al alloy plasma electrolytic oxidation cerium nitrate bonding force corrosion resistance. |
url | https://doi.org/10.1088/2053-1591/ac859f |
work_keys_str_mv | AT jianshang effectsofceno33concentrationonmicrostructureandpropertiesofplasmaelectrolyticoxidationlayeron6061alloy AT fuliu effectsofceno33concentrationonmicrostructureandpropertiesofplasmaelectrolyticoxidationlayeron6061alloy AT gaoyanggu effectsofceno33concentrationonmicrostructureandpropertiesofplasmaelectrolyticoxidationlayeron6061alloy AT lingyaomeng effectsofceno33concentrationonmicrostructureandpropertiesofplasmaelectrolyticoxidationlayeron6061alloy |