Unlocking the future of precision manufacturing: A comprehensive exploration of 3D printing with fiber-reinforced composites in aerospace, automotive, medical, and consumer industries

Rapid advancements in the field of 3D printing in the last several decades have made it possible to produce complex and unique parts with remarkable precision and accuracy. Investigating the use of 3D printing to create various high-performance materials is a relatively new field that is expanding e...

Full description

Bibliographic Details
Main Authors: Noshin Tasnim Tuli, Sinthea Khatun, Adib Bin Rashid
Format: Article
Language:English
Published: Elsevier 2024-03-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2405844024033590
_version_ 1797259715523117056
author Noshin Tasnim Tuli
Sinthea Khatun
Adib Bin Rashid
author_facet Noshin Tasnim Tuli
Sinthea Khatun
Adib Bin Rashid
author_sort Noshin Tasnim Tuli
collection DOAJ
description Rapid advancements in the field of 3D printing in the last several decades have made it possible to produce complex and unique parts with remarkable precision and accuracy. Investigating the use of 3D printing to create various high-performance materials is a relatively new field that is expanding exponentially worldwide. Automobile, biomedical, construction, aerospace, electronics, and metal and alloy industries are among the most prolific users of 3D printing technology. Modern 3D printing technologies, such as polymer matrices that use fiber-reinforced composites (FRCs) to enhance the mechanical qualities of printed components greatly, have been useful to several industries. High stiffness and tensile strength lightweight components are developed from these materials. Fiber-reinforced composites have a wide range of applications, such as military vehicles, fighter aircraft, underwater structures, shelters, and warfare equipment. Fabricating FRCs using fused deposition modeling (FDM) is also advantageous over other 3D printing methods due to its low cost and ease of operation. The impact of different continuous fiber and matrix polymer selections on FRC performance is covered in this review paper. We will also evaluate the important parameters influencing FRC characteristics and review the most recent equipment and methods for fabricating FRCs. Furthermore, the challenges associated with 3D printing fiber-reinforced composites are covered. The constraints of present technology have also been used to identify future research areas.
first_indexed 2024-04-24T23:13:50Z
format Article
id doaj.art-7d7084d6dd824ceb80d0228537c83667
institution Directory Open Access Journal
issn 2405-8440
language English
last_indexed 2024-04-24T23:13:50Z
publishDate 2024-03-01
publisher Elsevier
record_format Article
series Heliyon
spelling doaj.art-7d7084d6dd824ceb80d0228537c836672024-03-17T07:57:56ZengElsevierHeliyon2405-84402024-03-01105e27328Unlocking the future of precision manufacturing: A comprehensive exploration of 3D printing with fiber-reinforced composites in aerospace, automotive, medical, and consumer industriesNoshin Tasnim Tuli0Sinthea Khatun1Adib Bin Rashid2Industrial and Production Engineering Department, Military Institute of Science and Technology (MIST), Dhaka-1216, BangladeshIndustrial and Production Engineering Department, Military Institute of Science and Technology (MIST), Dhaka-1216, BangladeshCorresponding author.; Industrial and Production Engineering Department, Military Institute of Science and Technology (MIST), Dhaka-1216, BangladeshRapid advancements in the field of 3D printing in the last several decades have made it possible to produce complex and unique parts with remarkable precision and accuracy. Investigating the use of 3D printing to create various high-performance materials is a relatively new field that is expanding exponentially worldwide. Automobile, biomedical, construction, aerospace, electronics, and metal and alloy industries are among the most prolific users of 3D printing technology. Modern 3D printing technologies, such as polymer matrices that use fiber-reinforced composites (FRCs) to enhance the mechanical qualities of printed components greatly, have been useful to several industries. High stiffness and tensile strength lightweight components are developed from these materials. Fiber-reinforced composites have a wide range of applications, such as military vehicles, fighter aircraft, underwater structures, shelters, and warfare equipment. Fabricating FRCs using fused deposition modeling (FDM) is also advantageous over other 3D printing methods due to its low cost and ease of operation. The impact of different continuous fiber and matrix polymer selections on FRC performance is covered in this review paper. We will also evaluate the important parameters influencing FRC characteristics and review the most recent equipment and methods for fabricating FRCs. Furthermore, the challenges associated with 3D printing fiber-reinforced composites are covered. The constraints of present technology have also been used to identify future research areas.http://www.sciencedirect.com/science/article/pii/S24058440240335903D printingAdditive manufacturingFiber reinforced compositesFused deposition modelingPolymer matrix
spellingShingle Noshin Tasnim Tuli
Sinthea Khatun
Adib Bin Rashid
Unlocking the future of precision manufacturing: A comprehensive exploration of 3D printing with fiber-reinforced composites in aerospace, automotive, medical, and consumer industries
Heliyon
3D printing
Additive manufacturing
Fiber reinforced composites
Fused deposition modeling
Polymer matrix
title Unlocking the future of precision manufacturing: A comprehensive exploration of 3D printing with fiber-reinforced composites in aerospace, automotive, medical, and consumer industries
title_full Unlocking the future of precision manufacturing: A comprehensive exploration of 3D printing with fiber-reinforced composites in aerospace, automotive, medical, and consumer industries
title_fullStr Unlocking the future of precision manufacturing: A comprehensive exploration of 3D printing with fiber-reinforced composites in aerospace, automotive, medical, and consumer industries
title_full_unstemmed Unlocking the future of precision manufacturing: A comprehensive exploration of 3D printing with fiber-reinforced composites in aerospace, automotive, medical, and consumer industries
title_short Unlocking the future of precision manufacturing: A comprehensive exploration of 3D printing with fiber-reinforced composites in aerospace, automotive, medical, and consumer industries
title_sort unlocking the future of precision manufacturing a comprehensive exploration of 3d printing with fiber reinforced composites in aerospace automotive medical and consumer industries
topic 3D printing
Additive manufacturing
Fiber reinforced composites
Fused deposition modeling
Polymer matrix
url http://www.sciencedirect.com/science/article/pii/S2405844024033590
work_keys_str_mv AT noshintasnimtuli unlockingthefutureofprecisionmanufacturingacomprehensiveexplorationof3dprintingwithfiberreinforcedcompositesinaerospaceautomotivemedicalandconsumerindustries
AT sintheakhatun unlockingthefutureofprecisionmanufacturingacomprehensiveexplorationof3dprintingwithfiberreinforcedcompositesinaerospaceautomotivemedicalandconsumerindustries
AT adibbinrashid unlockingthefutureofprecisionmanufacturingacomprehensiveexplorationof3dprintingwithfiberreinforcedcompositesinaerospaceautomotivemedicalandconsumerindustries