Progress in ceramic materials and structure design toward advanced thermal barrier coatings
Abstract Thermal barrier coatings (TBCs) can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat. However, the continuous pursuit of a higher operating temperature leads...
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| Format: | Article |
| Language: | English |
| Published: |
Tsinghua University Press
2022-07-01
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| Series: | Journal of Advanced Ceramics |
| Subjects: | |
| Online Access: | https://doi.org/10.1007/s40145-022-0581-7 |
| _version_ | 1797705059936501760 |
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| author | Zhi-Yuan Wei Guo-Hui Meng Lin Chen Guang-Rong Li Mei-Jun Liu Wei-Xu Zhang Li-Na Zhao Qiang Zhang Xiao-Dong Zhang Chun-Lei Wan Zhi-Xue Qu Lin Chen Jing Feng Ling Liu Hui Dong Ze-Bin Bao Xiao-Feng Zhao Xiao-Feng Zhang Lei Guo Liang Wang Bo Cheng Wei-Wei Zhang Peng-Yun Xu Guan-Jun Yang Hong-Neng Cai Hong Cui You Wang Fu-Xing Ye Zhuang Ma Wei Pan Min Liu Ke-Song Zhou Chang-Jiu Li |
| author_facet | Zhi-Yuan Wei Guo-Hui Meng Lin Chen Guang-Rong Li Mei-Jun Liu Wei-Xu Zhang Li-Na Zhao Qiang Zhang Xiao-Dong Zhang Chun-Lei Wan Zhi-Xue Qu Lin Chen Jing Feng Ling Liu Hui Dong Ze-Bin Bao Xiao-Feng Zhao Xiao-Feng Zhang Lei Guo Liang Wang Bo Cheng Wei-Wei Zhang Peng-Yun Xu Guan-Jun Yang Hong-Neng Cai Hong Cui You Wang Fu-Xing Ye Zhuang Ma Wei Pan Min Liu Ke-Song Zhou Chang-Jiu Li |
| author_sort | Zhi-Yuan Wei |
| collection | DOAJ |
| description | Abstract Thermal barrier coatings (TBCs) can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat. However, the continuous pursuit of a higher operating temperature leads to degradation, delamination, and premature failure of the top coat. Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems. In this paper, the latest progress of some new ceramic materials is first reviewed. Then, a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth, ceramic sintering, erosion, and calcium-magnesium-aluminium-silicate (CMAS) molten salt corrosion. Finally, new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar, columnar, and nanostructure inclusions. The latest developments of ceramic top coat will be presented in terms of material selection, structural design, and failure mechanism, and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance, better thermal insulation, and longer lifetime. |
| first_indexed | 2024-03-12T05:29:44Z |
| format | Article |
| id | doaj.art-7d7213d627144452a2dcdfd54b434e9b |
| institution | Directory Open Access Journal |
| issn | 2226-4108 2227-8508 |
| language | English |
| last_indexed | 2024-03-12T05:29:44Z |
| publishDate | 2022-07-01 |
| publisher | Tsinghua University Press |
| record_format | Article |
| series | Journal of Advanced Ceramics |
| spelling | doaj.art-7d7213d627144452a2dcdfd54b434e9b2023-09-03T06:55:21ZengTsinghua University PressJournal of Advanced Ceramics2226-41082227-85082022-07-01117985106810.1007/s40145-022-0581-7Progress in ceramic materials and structure design toward advanced thermal barrier coatingsZhi-Yuan Wei0Guo-Hui Meng1Lin Chen2Guang-Rong Li3Mei-Jun Liu4Wei-Xu Zhang5Li-Na Zhao6Qiang Zhang7Xiao-Dong Zhang8Chun-Lei Wan9Zhi-Xue Qu10Lin Chen11Jing Feng12Ling Liu13Hui Dong14Ze-Bin Bao15Xiao-Feng Zhao16Xiao-Feng Zhang17Lei Guo18Liang Wang19Bo Cheng20Wei-Wei Zhang21Peng-Yun Xu22Guan-Jun Yang23Hong-Neng Cai24Hong Cui25You Wang26Fu-Xing Ye27Zhuang Ma28Wei Pan29Min Liu30Ke-Song Zhou31Chang-Jiu Li32State Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong UniversityState Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong UniversityState Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong UniversityState Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong UniversityState Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong UniversityState Key Laboratory for Strength and Vibration of Mechanical Structures, Department of Engineering Mechanics, School of Aerospace Engineering, Xi’an Jiaotong UniversityXi’an Aerospace Composite Research InstituteAECC Beijing Institute of Aeronautical MaterialsSchool of Materials Science and Engineering, Harbin Institute of TechnologyState Key Laboratory of New Ceramics & Fine Processing, School of Materials Science and Engineering, Tsinghua UniversityFaculty of Materials and Manufacturing, Key Laboratory of Advanced Functional Materials, Education Ministry of China, Faculty of Materials and Manufacturing, Beijing University of TechnologyFaculty of Materials Science and Engineering, Kunming University of Science and TechnologyFaculty of Materials Science and Engineering, Kunming University of Science and TechnologySchool of Materials Science and Engineering, Beijing Institute of TechnologyXi’an Key Laboratory of High Performance Oil and Gas Field Materials, School of Materials Science and Engineering, Xi’an Shiyou UniversityShi-Changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of SciencesShanghai Key Laboratory of Advanced High-temperature Materials and Precision Forming, Shanghai Jiao Tong UniversityNational Engineering Laboratory for Modern Materials Surface Engineering Technology, the Key Lab of Guangdong for Modern Surface Engineering Technology, Institute of New Materials, Guangdong Academy of SciencesSchool of Materials Science and Engineering, Tianjin UniversityIntegrated Computational Materials Research Centre, Shanghai Institute of Ceramics, Chinese Academy of SciencesState Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metal, Lanzhou University of TechnologySchool of Materials Science and Engineering, Chang’an UniversityDepartment of Mechanical and Electrical Engineering, Ocean University of ChinaState Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong UniversityState Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong UniversityXi’an Aerospace Composite Research InstituteSchool of Materials Science and Engineering, Harbin Institute of TechnologyState Key Laboratory of Advanced Processing and Recycling of Non-ferrous Metal, Lanzhou University of TechnologySchool of Materials Science and Engineering, Beijing Institute of TechnologyState Key Laboratory of New Ceramics & Fine Processing, School of Materials Science and Engineering, Tsinghua UniversityIntegrated Computational Materials Research Centre, Shanghai Institute of Ceramics, Chinese Academy of SciencesIntegrated Computational Materials Research Centre, Shanghai Institute of Ceramics, Chinese Academy of SciencesState Key Laboratory for Mechanical Behavior of Materials, School of Materials Science and Engineering, Xi’an Jiaotong UniversityAbstract Thermal barrier coatings (TBCs) can effectively protect the alloy substrate of hot components in aeroengines or land-based gas turbines by the thermal insulation and corrosion/erosion resistance of the ceramic top coat. However, the continuous pursuit of a higher operating temperature leads to degradation, delamination, and premature failure of the top coat. Both new ceramic materials and new coating structures must be developed to meet the demand for future advanced TBC systems. In this paper, the latest progress of some new ceramic materials is first reviewed. Then, a comprehensive spalling mechanism of the ceramic top coat is summarized to understand the dependence of lifetime on various factors such as oxidation scale growth, ceramic sintering, erosion, and calcium-magnesium-aluminium-silicate (CMAS) molten salt corrosion. Finally, new structural design methods for high-performance TBCs are discussed from the perspectives of lamellar, columnar, and nanostructure inclusions. The latest developments of ceramic top coat will be presented in terms of material selection, structural design, and failure mechanism, and the comprehensive guidance will be provided for the development of next-generation advanced TBCs with higher temperature resistance, better thermal insulation, and longer lifetime.https://doi.org/10.1007/s40145-022-0581-7thermal barrier coatings (TBCs)ceramic materialdegradation and failurestructure designlong lifetime |
| spellingShingle | Zhi-Yuan Wei Guo-Hui Meng Lin Chen Guang-Rong Li Mei-Jun Liu Wei-Xu Zhang Li-Na Zhao Qiang Zhang Xiao-Dong Zhang Chun-Lei Wan Zhi-Xue Qu Lin Chen Jing Feng Ling Liu Hui Dong Ze-Bin Bao Xiao-Feng Zhao Xiao-Feng Zhang Lei Guo Liang Wang Bo Cheng Wei-Wei Zhang Peng-Yun Xu Guan-Jun Yang Hong-Neng Cai Hong Cui You Wang Fu-Xing Ye Zhuang Ma Wei Pan Min Liu Ke-Song Zhou Chang-Jiu Li Progress in ceramic materials and structure design toward advanced thermal barrier coatings Journal of Advanced Ceramics thermal barrier coatings (TBCs) ceramic material degradation and failure structure design long lifetime |
| title | Progress in ceramic materials and structure design toward advanced thermal barrier coatings |
| title_full | Progress in ceramic materials and structure design toward advanced thermal barrier coatings |
| title_fullStr | Progress in ceramic materials and structure design toward advanced thermal barrier coatings |
| title_full_unstemmed | Progress in ceramic materials and structure design toward advanced thermal barrier coatings |
| title_short | Progress in ceramic materials and structure design toward advanced thermal barrier coatings |
| title_sort | progress in ceramic materials and structure design toward advanced thermal barrier coatings |
| topic | thermal barrier coatings (TBCs) ceramic material degradation and failure structure design long lifetime |
| url | https://doi.org/10.1007/s40145-022-0581-7 |
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