Polar-coordinate line-projection light-curing continuous 3D printing for tubular structures
3D printing techniques offer an effective method in fabricating complex radially multi-material structures. However, it is challenging for complex and delicate radially multi-material model geometries without supporting structures, such as tissue vessels and tubular graft, among others. In this work...
| Main Authors: | , , , , , , , , , , , , , , |
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| Format: | Article |
| Language: | English |
| Published: |
IOP Publishing
2024-01-01
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| Series: | International Journal of Extreme Manufacturing |
| Subjects: | |
| Online Access: | https://doi.org/10.1088/2631-7990/ad3c7f |
| _version_ | 1797194466782609408 |
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| author | Huiyuan Wang Siqin Liu Xincheng Yin Mingming Huang Yanzhe Fu Xun Chen Chao Wang Jingyong Sun Xin Yan Jianmin Han Jiping Yang Zhijian Wang Lizhen Wang Yubo Fan Jiebo Li |
| author_facet | Huiyuan Wang Siqin Liu Xincheng Yin Mingming Huang Yanzhe Fu Xun Chen Chao Wang Jingyong Sun Xin Yan Jianmin Han Jiping Yang Zhijian Wang Lizhen Wang Yubo Fan Jiebo Li |
| author_sort | Huiyuan Wang |
| collection | DOAJ |
| description | 3D printing techniques offer an effective method in fabricating complex radially multi-material structures. However, it is challenging for complex and delicate radially multi-material model geometries without supporting structures, such as tissue vessels and tubular graft, among others. In this work, we tackle these challenges by developing a polar digital light processing technique which uses a rod as the printing platform. The 3D model fabrication is accomplished through line projection. The rotation and translation of the rod are synchronized to project and illuminate the photosensitive material volume. By controlling the distance between the rod and the printing window, we achieved the printing of tubular structures with a minimum wall thickness as thin as 50 micrometers. By controlling the width of fine slits at the printing window, we achieved the printing of structures with a minimum feature size of 10 micrometers. Our process accomplished the fabrication of thin-walled tubular graft structure with a thickness of only 100 micrometers and lengths of several centimeters within a timeframe of just 100 s. Additionally, it enables the printing of axial multi-material structures, thereby achieving adjustable mechanical strength. This method is conducive to rapid customization of tubular grafts and the manufacturing of tubular components in fields such as dentistry, aerospace, and more. |
| first_indexed | 2024-04-24T05:56:44Z |
| format | Article |
| id | doaj.art-7d8f3d58cd7c4fbfa3d5b3dea2d64765 |
| institution | Directory Open Access Journal |
| issn | 2631-7990 |
| language | English |
| last_indexed | 2024-04-24T05:56:44Z |
| publishDate | 2024-01-01 |
| publisher | IOP Publishing |
| record_format | Article |
| series | International Journal of Extreme Manufacturing |
| spelling | doaj.art-7d8f3d58cd7c4fbfa3d5b3dea2d647652024-04-23T08:57:49ZengIOP PublishingInternational Journal of Extreme Manufacturing2631-79902024-01-016404500410.1088/2631-7990/ad3c7fPolar-coordinate line-projection light-curing continuous 3D printing for tubular structuresHuiyuan Wang0Siqin Liu1Xincheng Yin2Mingming Huang3Yanzhe Fu4Xun Chen5Chao Wang6Jingyong Sun7Xin Yan8Jianmin Han9Jiping Yang10Zhijian Wang11Lizhen Wang12Yubo Fan13Jiebo Li14https://orcid.org/0000-0002-2295-6666Key Laboratory of Biomechanics and Mechanobiology (Beihang University), Ministry of Education, Institute of Medical Photonics, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University , Beijing 100191, People’s Republic of ChinaSchool of Mechanical Engineering and Automation, Beihang University , Beijing 100191, People’s Republic of ChinaKey Laboratory of Biomechanics and Mechanobiology (Beihang University), Ministry of Education, Institute of Medical Photonics, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University , Beijing 100191, People’s Republic of ChinaPeking University School and Hospital of Stomatology , Beijing 100081, People’s Republic of ChinaKey Laboratory of Biomechanics and Mechanobiology (Beihang University), Ministry of Education, Institute of Medical Photonics, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University , Beijing 100191, People’s Republic of ChinaKey Laboratory of Biomechanics and Mechanobiology (Beihang University), Ministry of Education, Institute of Medical Photonics, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University , Beijing 100191, People’s Republic of ChinaKey Laboratory of Biomechanics and Mechanobiology (Beihang University), Ministry of Education, Institute of Medical Photonics, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University , Beijing 100191, People’s Republic of ChinaSchool of Materials Science and Engineering, Beihang University , Beijing 100191, People’s Republic of ChinaSchool of Mechanical Engineering and Automation, Beihang University , Beijing 100191, People’s Republic of ChinaPeking University School and Hospital of Stomatology , Beijing 100081, People’s Republic of ChinaSchool of Materials Science and Engineering, Beihang University , Beijing 100191, People’s Republic of ChinaSchool of Materials Science and Engineering, Beihang University , Beijing 100191, People’s Republic of ChinaKey Laboratory of Biomechanics and Mechanobiology (Beihang University), Ministry of Education, Institute of Medical Photonics, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University , Beijing 100191, People’s Republic of ChinaKey Laboratory of Biomechanics and Mechanobiology (Beihang University), Ministry of Education, Institute of Medical Photonics, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University , Beijing 100191, People’s Republic of ChinaKey Laboratory of Biomechanics and Mechanobiology (Beihang University), Ministry of Education, Institute of Medical Photonics, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University , Beijing 100191, People’s Republic of China3D printing techniques offer an effective method in fabricating complex radially multi-material structures. However, it is challenging for complex and delicate radially multi-material model geometries without supporting structures, such as tissue vessels and tubular graft, among others. In this work, we tackle these challenges by developing a polar digital light processing technique which uses a rod as the printing platform. The 3D model fabrication is accomplished through line projection. The rotation and translation of the rod are synchronized to project and illuminate the photosensitive material volume. By controlling the distance between the rod and the printing window, we achieved the printing of tubular structures with a minimum wall thickness as thin as 50 micrometers. By controlling the width of fine slits at the printing window, we achieved the printing of structures with a minimum feature size of 10 micrometers. Our process accomplished the fabrication of thin-walled tubular graft structure with a thickness of only 100 micrometers and lengths of several centimeters within a timeframe of just 100 s. Additionally, it enables the printing of axial multi-material structures, thereby achieving adjustable mechanical strength. This method is conducive to rapid customization of tubular grafts and the manufacturing of tubular components in fields such as dentistry, aerospace, and more.https://doi.org/10.1088/2631-7990/ad3c7f3D printingpolar coordinateline projectionlight-curingtubular structureradially multi-material structures |
| spellingShingle | Huiyuan Wang Siqin Liu Xincheng Yin Mingming Huang Yanzhe Fu Xun Chen Chao Wang Jingyong Sun Xin Yan Jianmin Han Jiping Yang Zhijian Wang Lizhen Wang Yubo Fan Jiebo Li Polar-coordinate line-projection light-curing continuous 3D printing for tubular structures International Journal of Extreme Manufacturing 3D printing polar coordinate line projection light-curing tubular structure radially multi-material structures |
| title | Polar-coordinate line-projection light-curing continuous 3D printing for tubular structures |
| title_full | Polar-coordinate line-projection light-curing continuous 3D printing for tubular structures |
| title_fullStr | Polar-coordinate line-projection light-curing continuous 3D printing for tubular structures |
| title_full_unstemmed | Polar-coordinate line-projection light-curing continuous 3D printing for tubular structures |
| title_short | Polar-coordinate line-projection light-curing continuous 3D printing for tubular structures |
| title_sort | polar coordinate line projection light curing continuous 3d printing for tubular structures |
| topic | 3D printing polar coordinate line projection light-curing tubular structure radially multi-material structures |
| url | https://doi.org/10.1088/2631-7990/ad3c7f |
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