Development and Optimization of a Hydrophobic Interaction Chromatography-Based Method of AAV Harvest, Capture, and Recovery

With many ongoing clinical trials utilizing adeno-associated virus (AAV) gene therapy, it is necessary to find scalable and serotype-independent primary capture and recovery methods to allow for efficient and robust manufacturing processes. Here, we demonstrate the ability of a hydrophobic interacti...

Full description

Bibliographic Details
Main Authors: David J. McNally, Bryan A. Piras, Catherine M. Willis, Timothy D. Lockey, Michael M. Meagher
Format: Article
Language:English
Published: Elsevier 2020-12-01
Series:Molecular Therapy: Methods & Clinical Development
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S232905012030200X
_version_ 1819058759701364736
author David J. McNally
Bryan A. Piras
Catherine M. Willis
Timothy D. Lockey
Michael M. Meagher
author_facet David J. McNally
Bryan A. Piras
Catherine M. Willis
Timothy D. Lockey
Michael M. Meagher
author_sort David J. McNally
collection DOAJ
description With many ongoing clinical trials utilizing adeno-associated virus (AAV) gene therapy, it is necessary to find scalable and serotype-independent primary capture and recovery methods to allow for efficient and robust manufacturing processes. Here, we demonstrate the ability of a hydrophobic interaction chromatography membrane to capture and recover AAV1, AAV5, AAV8, and AAV “Mutant C” (a novel serotype incorporating elements of AAV3B and AAV8) particles from cell culture media and cell lysate with recoveries of 76%–100% of loaded material, depending on serotype. A simple, novel technique that integrates release and recovery of cell-associated AAV capsids is demonstrated. We show that by the addition of lyotropic salts to AAV-containing cell suspensions, AAV is released at an equivalent efficiency to mechanical lysis. The addition of the lyotropic salt also promotes a phase separation, which allows physical removal of large amounts of DNA and insoluble cellular debris from the AAV-containing aqueous fraction. The AAV is then captured and eluted from a hydrophobic interaction chromatography membrane. This integrated lysis and primary capture and recovery technique facilitates substantial removal of host-cell DNA and host-cell protein impurities.
first_indexed 2024-12-21T14:00:19Z
format Article
id doaj.art-7d9ca9ada4994606ac4ef9aba144f735
institution Directory Open Access Journal
issn 2329-0501
language English
last_indexed 2024-12-21T14:00:19Z
publishDate 2020-12-01
publisher Elsevier
record_format Article
series Molecular Therapy: Methods & Clinical Development
spelling doaj.art-7d9ca9ada4994606ac4ef9aba144f7352022-12-21T19:01:23ZengElsevierMolecular Therapy: Methods & Clinical Development2329-05012020-12-0119275284Development and Optimization of a Hydrophobic Interaction Chromatography-Based Method of AAV Harvest, Capture, and RecoveryDavid J. McNally0Bryan A. Piras1Catherine M. Willis2Timothy D. Lockey3Michael M. Meagher4Department of Therapeutics Production & Quality, St. Jude Children’s Research Hospital, Memphis, TN 38105-3678, USADepartment of Therapeutics Production & Quality, St. Jude Children’s Research Hospital, Memphis, TN 38105-3678, USAChildren’s GMP, Memphis, TN, USADepartment of Therapeutics Production & Quality, St. Jude Children’s Research Hospital, Memphis, TN 38105-3678, USADepartment of Therapeutics Production & Quality, St. Jude Children’s Research Hospital, Memphis, TN 38105-3678, USA; Corresponding author: Michael Meagher, PhD, Department of Therapeutics Production & Quality, St. Jude Children’s Research Hospital, 262 Danny Thomas Place, Memphis, TN 38105-3678, USA.With many ongoing clinical trials utilizing adeno-associated virus (AAV) gene therapy, it is necessary to find scalable and serotype-independent primary capture and recovery methods to allow for efficient and robust manufacturing processes. Here, we demonstrate the ability of a hydrophobic interaction chromatography membrane to capture and recover AAV1, AAV5, AAV8, and AAV “Mutant C” (a novel serotype incorporating elements of AAV3B and AAV8) particles from cell culture media and cell lysate with recoveries of 76%–100% of loaded material, depending on serotype. A simple, novel technique that integrates release and recovery of cell-associated AAV capsids is demonstrated. We show that by the addition of lyotropic salts to AAV-containing cell suspensions, AAV is released at an equivalent efficiency to mechanical lysis. The addition of the lyotropic salt also promotes a phase separation, which allows physical removal of large amounts of DNA and insoluble cellular debris from the AAV-containing aqueous fraction. The AAV is then captured and eluted from a hydrophobic interaction chromatography membrane. This integrated lysis and primary capture and recovery technique facilitates substantial removal of host-cell DNA and host-cell protein impurities.http://www.sciencedirect.com/science/article/pii/S232905012030200Xhydrophobic interaction chromatographyAAVgene therapyprocess integrationmembrane chromatography
spellingShingle David J. McNally
Bryan A. Piras
Catherine M. Willis
Timothy D. Lockey
Michael M. Meagher
Development and Optimization of a Hydrophobic Interaction Chromatography-Based Method of AAV Harvest, Capture, and Recovery
Molecular Therapy: Methods & Clinical Development
hydrophobic interaction chromatography
AAV
gene therapy
process integration
membrane chromatography
title Development and Optimization of a Hydrophobic Interaction Chromatography-Based Method of AAV Harvest, Capture, and Recovery
title_full Development and Optimization of a Hydrophobic Interaction Chromatography-Based Method of AAV Harvest, Capture, and Recovery
title_fullStr Development and Optimization of a Hydrophobic Interaction Chromatography-Based Method of AAV Harvest, Capture, and Recovery
title_full_unstemmed Development and Optimization of a Hydrophobic Interaction Chromatography-Based Method of AAV Harvest, Capture, and Recovery
title_short Development and Optimization of a Hydrophobic Interaction Chromatography-Based Method of AAV Harvest, Capture, and Recovery
title_sort development and optimization of a hydrophobic interaction chromatography based method of aav harvest capture and recovery
topic hydrophobic interaction chromatography
AAV
gene therapy
process integration
membrane chromatography
url http://www.sciencedirect.com/science/article/pii/S232905012030200X
work_keys_str_mv AT davidjmcnally developmentandoptimizationofahydrophobicinteractionchromatographybasedmethodofaavharvestcaptureandrecovery
AT bryanapiras developmentandoptimizationofahydrophobicinteractionchromatographybasedmethodofaavharvestcaptureandrecovery
AT catherinemwillis developmentandoptimizationofahydrophobicinteractionchromatographybasedmethodofaavharvestcaptureandrecovery
AT timothydlockey developmentandoptimizationofahydrophobicinteractionchromatographybasedmethodofaavharvestcaptureandrecovery
AT michaelmmeagher developmentandoptimizationofahydrophobicinteractionchromatographybasedmethodofaavharvestcaptureandrecovery