Study on Smart Downtime Monitoring System in Glove Production

The manufacturing industry is pushing forward with the smart machineries, linked networks, and a smart environment to enhance Big Data’s operations – gaining intelligence and actionable real-time insights for higher efficient and smart production. However, in many parts of the manufacturing industr...

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Main Authors: Abd Halim Embong, Fatin Diyana Yahya, Muhammad Mahbubur Rashid
Format: Article
Language:English
Published: Deer Hill Publications 2023-10-01
Series:International Journal of Engineering Materials and Manufacture
Online Access:https://www.deerhillpublishing.com/index.php/ijemm/article/view/257
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author Abd Halim Embong
Fatin Diyana Yahya
Muhammad Mahbubur Rashid
author_facet Abd Halim Embong
Fatin Diyana Yahya
Muhammad Mahbubur Rashid
author_sort Abd Halim Embong
collection DOAJ
description The manufacturing industry is pushing forward with the smart machineries, linked networks, and a smart environment to enhance Big Data’s operations – gaining intelligence and actionable real-time insights for higher efficient and smart production. However, in many parts of the manufacturing industry, manual monitoring system is still the usual practice, especially the long-established plants that consist of legacy machines. The monitoring processes of the lines in Top Glove F31 such as recording the lines’ downtime duration, checking the source of the stoppage, transferring the data into spreadsheet, and analyzing the downtime of the lines are all being carried out by human operators. There is a high tendency for the workers to overlook the maintenance of the system because of this work practice, and it will contribute to higher unplanned downtime of the lines. Thus, this project proposes to design an automatic downtime monitoring system that consists of sensors, PLC’s programming, and IoT technologies that can decrease the dependency on workers and not prone to human mistakes to reduce the unplanned downtime of the lines and increase the efficiency of the system.
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spelling doaj.art-7dd54e43744942d787e34ee346a7d1612023-12-12T23:23:09ZengDeer Hill PublicationsInternational Journal of Engineering Materials and Manufacture0128-18522023-10-0184Study on Smart Downtime Monitoring System in Glove ProductionAbd Halim Embong0Fatin Diyana Yahya1Muhammad Mahbubur Rashid2International Islamic University Malaysia, MalaysiaInternational Islamic University Malaysia, MalaysiaInternational Islamic University Malaysia, Malaysia The manufacturing industry is pushing forward with the smart machineries, linked networks, and a smart environment to enhance Big Data’s operations – gaining intelligence and actionable real-time insights for higher efficient and smart production. However, in many parts of the manufacturing industry, manual monitoring system is still the usual practice, especially the long-established plants that consist of legacy machines. The monitoring processes of the lines in Top Glove F31 such as recording the lines’ downtime duration, checking the source of the stoppage, transferring the data into spreadsheet, and analyzing the downtime of the lines are all being carried out by human operators. There is a high tendency for the workers to overlook the maintenance of the system because of this work practice, and it will contribute to higher unplanned downtime of the lines. Thus, this project proposes to design an automatic downtime monitoring system that consists of sensors, PLC’s programming, and IoT technologies that can decrease the dependency on workers and not prone to human mistakes to reduce the unplanned downtime of the lines and increase the efficiency of the system. https://www.deerhillpublishing.com/index.php/ijemm/article/view/257
spellingShingle Abd Halim Embong
Fatin Diyana Yahya
Muhammad Mahbubur Rashid
Study on Smart Downtime Monitoring System in Glove Production
International Journal of Engineering Materials and Manufacture
title Study on Smart Downtime Monitoring System in Glove Production
title_full Study on Smart Downtime Monitoring System in Glove Production
title_fullStr Study on Smart Downtime Monitoring System in Glove Production
title_full_unstemmed Study on Smart Downtime Monitoring System in Glove Production
title_short Study on Smart Downtime Monitoring System in Glove Production
title_sort study on smart downtime monitoring system in glove production
url https://www.deerhillpublishing.com/index.php/ijemm/article/view/257
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