Application of Natrium Silicate as a Phase Change Material in Fixture Design

The paper presents the results of theoretical, numerical, and experimental research related to the analysis of the possibility of using natrium silicate in the design of fixtures. Two possible aggregate states of natrium silicate (liquid and solid aggregate state) with its strong adhesion to metal m...

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Main Authors: Ivan Bijelic, Vladimir Milovanovic, Djordje Vukelic, Goran Simunovic, Miljana Prica, Mario Sokac, Branko Tadic
Format: Article
Language:English
Published: Faculty of Mechanical Engineering in Slavonski Brod, Faculty of Electrical Engineering in Osijek, Faculty of Civil Engineering in Osijek 2023-01-01
Series:Tehnički Vjesnik
Subjects:
Online Access:https://hrcak.srce.hr/file/426017
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author Ivan Bijelic
Vladimir Milovanovic
Djordje Vukelic
Goran Simunovic
Miljana Prica
Mario Sokac
Branko Tadic
author_facet Ivan Bijelic
Vladimir Milovanovic
Djordje Vukelic
Goran Simunovic
Miljana Prica
Mario Sokac
Branko Tadic
author_sort Ivan Bijelic
collection DOAJ
description The paper presents the results of theoretical, numerical, and experimental research related to the analysis of the possibility of using natrium silicate in the design of fixtures. Two possible aggregate states of natrium silicate (liquid and solid aggregate state) with its strong adhesion to metal materials as well as a number of other properties were used, and it was proven that it can find significant applications in the fixture of workpieces, especially when machining workpieces with thin walls and complex contours, as well as pockets with a large pocket depth to wall thickness ratio. The results of the performed analyses indicate a great potential for the application of natrium silicate as a new phase-change material. A mixture of natrium silicate and non-metallic materials such as fireclay flour acquires the properties of stone by hardening, while it decomposes when in contact with water. This mixture can solve the problems of technological operations on workpieces with thin walls and closed contours, known as deep pockets. The research results related to the proposed machining method were verified by using the example of machining a deep pocket with a complex contour. After the process of machining the complex contour of the thin-wall workpiece, the meanwall thickness value of 0,144 ± 0,004 mm at the meanpocket depth value of 60,052 ± 0,058 mm was obtained. The obtained mean values of the pocket depth and wall thickness as well as their mutual relationship, indicate the possibility of the practical application of natrium silicate as a phase-change material in the fixture design for machining thin-wall workpieces of complex geometry.
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spelling doaj.art-7dd637aaffc444a799f01a9330bbcce52024-04-15T18:17:47ZengFaculty of Mechanical Engineering in Slavonski Brod, Faculty of Electrical Engineering in Osijek, Faculty of Civil Engineering in OsijekTehnički Vjesnik1330-36511848-63392023-01-0130246547310.17559/TV-20220725092324Application of Natrium Silicate as a Phase Change Material in Fixture DesignIvan Bijelic0Vladimir Milovanovic1Djordje Vukelic2Goran Simunovic3Miljana Prica4Mario Sokac5Branko Tadic6University of Kragujevac, Faculty of Engineering, Sestre Janjic 6, 34000 Kragujevac, SerbiaUniversity of Kragujevac, Faculty of Engineering, Sestre Janjic 6, 34000 Kragujevac, SerbiaUniversity of Novi Sad, Faculty of Technical Sciences, Trg Dositeja Obradovica 6, 21000 Novi Sad, SerbiaUniversity of Slavonski Brod, Mechanical Engineering Faculty, Trg Ivane Brlic Mazuranic 2, 35000 Slavonski Brod, CroatiaUniversity of Novi Sad, Faculty of Technical Sciences, Trg Dositeja Obradovica 6, 21000 Novi Sad, SerbiaUniversity of Novi Sad, Faculty of Technical Sciences, Trg Dositeja Obradovica 6, 21000 Novi Sad, SerbiaUniversity of Kragujevac, Faculty of Engineering, Sestre Janjic 6, 34000 Kragujevac, SerbiaThe paper presents the results of theoretical, numerical, and experimental research related to the analysis of the possibility of using natrium silicate in the design of fixtures. Two possible aggregate states of natrium silicate (liquid and solid aggregate state) with its strong adhesion to metal materials as well as a number of other properties were used, and it was proven that it can find significant applications in the fixture of workpieces, especially when machining workpieces with thin walls and complex contours, as well as pockets with a large pocket depth to wall thickness ratio. The results of the performed analyses indicate a great potential for the application of natrium silicate as a new phase-change material. A mixture of natrium silicate and non-metallic materials such as fireclay flour acquires the properties of stone by hardening, while it decomposes when in contact with water. This mixture can solve the problems of technological operations on workpieces with thin walls and closed contours, known as deep pockets. The research results related to the proposed machining method were verified by using the example of machining a deep pocket with a complex contour. After the process of machining the complex contour of the thin-wall workpiece, the meanwall thickness value of 0,144 ± 0,004 mm at the meanpocket depth value of 60,052 ± 0,058 mm was obtained. The obtained mean values of the pocket depth and wall thickness as well as their mutual relationship, indicate the possibility of the practical application of natrium silicate as a phase-change material in the fixture design for machining thin-wall workpieces of complex geometry.https://hrcak.srce.hr/file/426017fixture designnatrium silicatethin wall
spellingShingle Ivan Bijelic
Vladimir Milovanovic
Djordje Vukelic
Goran Simunovic
Miljana Prica
Mario Sokac
Branko Tadic
Application of Natrium Silicate as a Phase Change Material in Fixture Design
Tehnički Vjesnik
fixture design
natrium silicate
thin wall
title Application of Natrium Silicate as a Phase Change Material in Fixture Design
title_full Application of Natrium Silicate as a Phase Change Material in Fixture Design
title_fullStr Application of Natrium Silicate as a Phase Change Material in Fixture Design
title_full_unstemmed Application of Natrium Silicate as a Phase Change Material in Fixture Design
title_short Application of Natrium Silicate as a Phase Change Material in Fixture Design
title_sort application of natrium silicate as a phase change material in fixture design
topic fixture design
natrium silicate
thin wall
url https://hrcak.srce.hr/file/426017
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