Experiments and Analysis of a Peanut Semi-Feeding Picking Mechanism Based on the JKR Model

When peanuts are harvested, the high rate of pod crush and pods leakage are the main problems in the current peanut fruit picking process. Optimized peanut picking rollers help to improve peanut harvesting efficiency. This paper investigates the fruit picking system of a three-monopoly, six-row semi...

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Main Authors: Dongjie Li, Shuqi Shang, Xiaoning He, Zhuang Zhao, Zengcun Chang, Yuetao Wang, Dongwei Wang
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Agriculture
Subjects:
Online Access:https://www.mdpi.com/2077-0472/12/9/1418
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author Dongjie Li
Shuqi Shang
Xiaoning He
Zhuang Zhao
Zengcun Chang
Yuetao Wang
Dongwei Wang
author_facet Dongjie Li
Shuqi Shang
Xiaoning He
Zhuang Zhao
Zengcun Chang
Yuetao Wang
Dongwei Wang
author_sort Dongjie Li
collection DOAJ
description When peanuts are harvested, the high rate of pod crush and pods leakage are the main problems in the current peanut fruit picking process. Optimized peanut picking rollers help to improve peanut harvesting efficiency. This paper investigates the fruit picking system of a three-monopoly, six-row semi-feeding peanut combine harvester, in order to reduce the rate of crush and leakage of peanut pods during the picking process. Firstly, this article specifies the structure and basic parameters of peanut picking pairs of rollers. Secondly, this paper combines JKR (Johnson-Kendall-Roberts) model theory, crash model simulation analysis, a field test, and other methods. Motion and force analysis are presented in detail for the peanut picking mechanism and associated harvesting components. The optimum clamping chain speed, the angle of installation of the picking rollers to the clamping chain, and the picking rollers’ speed are determined. A three-factor, three-level regression orthogonal combination test was designed to obtain regression models for pod crushed and pods leakage rate. The regression model’s response surface analysis concluded that when the clamping chain speed is 0.84–1.2 m/s, the fruit picking roller angle is 10°–11.2° and the fruit picking roller speed is 442 r/min–500 r/min. It is the optimal working parameter for the three-monopoly six-row peanut combine harvester. At this point, the peanut harvesting requirements are met, and the overall performance is significantly improved. This paper lays the foundation for the development of the semi-feeding peanut picking system.
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spelling doaj.art-7ddb564393d847fa95afb228e43cb9a52023-11-23T14:33:38ZengMDPI AGAgriculture2077-04722022-09-01129141810.3390/agriculture12091418Experiments and Analysis of a Peanut Semi-Feeding Picking Mechanism Based on the JKR ModelDongjie Li0Shuqi Shang1Xiaoning He2Zhuang Zhao3Zengcun Chang4Yuetao Wang5Dongwei Wang6College of Mechanical and Electrical Engineering, Qingdao Agricultural University, Qingdao 266109, ChinaCollege of Mechanical and Electrical Engineering, Qingdao Agricultural University, Qingdao 266109, ChinaCollege of Mechanical and Electrical Engineering, Qingdao Agricultural University, Qingdao 266109, ChinaCollege of Mechanical and Electronic Engineering, Shandong Agricultural University, Taian 271018, ChinaCollege of Mechanical and Electronic Engineering, Shandong Agricultural University, Taian 271018, ChinaCollege of Mechanical and Electrical Engineering, Qingdao Agricultural University, Qingdao 266109, ChinaCollege of Mechanical and Electrical Engineering, Qingdao Agricultural University, Qingdao 266109, ChinaWhen peanuts are harvested, the high rate of pod crush and pods leakage are the main problems in the current peanut fruit picking process. Optimized peanut picking rollers help to improve peanut harvesting efficiency. This paper investigates the fruit picking system of a three-monopoly, six-row semi-feeding peanut combine harvester, in order to reduce the rate of crush and leakage of peanut pods during the picking process. Firstly, this article specifies the structure and basic parameters of peanut picking pairs of rollers. Secondly, this paper combines JKR (Johnson-Kendall-Roberts) model theory, crash model simulation analysis, a field test, and other methods. Motion and force analysis are presented in detail for the peanut picking mechanism and associated harvesting components. The optimum clamping chain speed, the angle of installation of the picking rollers to the clamping chain, and the picking rollers’ speed are determined. A three-factor, three-level regression orthogonal combination test was designed to obtain regression models for pod crushed and pods leakage rate. The regression model’s response surface analysis concluded that when the clamping chain speed is 0.84–1.2 m/s, the fruit picking roller angle is 10°–11.2° and the fruit picking roller speed is 442 r/min–500 r/min. It is the optimal working parameter for the three-monopoly six-row peanut combine harvester. At this point, the peanut harvesting requirements are met, and the overall performance is significantly improved. This paper lays the foundation for the development of the semi-feeding peanut picking system.https://www.mdpi.com/2077-0472/12/9/1418peanutfruit picking systemfield trialspod crushed ratepods leakage rate
spellingShingle Dongjie Li
Shuqi Shang
Xiaoning He
Zhuang Zhao
Zengcun Chang
Yuetao Wang
Dongwei Wang
Experiments and Analysis of a Peanut Semi-Feeding Picking Mechanism Based on the JKR Model
Agriculture
peanut
fruit picking system
field trials
pod crushed rate
pods leakage rate
title Experiments and Analysis of a Peanut Semi-Feeding Picking Mechanism Based on the JKR Model
title_full Experiments and Analysis of a Peanut Semi-Feeding Picking Mechanism Based on the JKR Model
title_fullStr Experiments and Analysis of a Peanut Semi-Feeding Picking Mechanism Based on the JKR Model
title_full_unstemmed Experiments and Analysis of a Peanut Semi-Feeding Picking Mechanism Based on the JKR Model
title_short Experiments and Analysis of a Peanut Semi-Feeding Picking Mechanism Based on the JKR Model
title_sort experiments and analysis of a peanut semi feeding picking mechanism based on the jkr model
topic peanut
fruit picking system
field trials
pod crushed rate
pods leakage rate
url https://www.mdpi.com/2077-0472/12/9/1418
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