Complete Integrated Automation of the Electrochemical Corrosion Protection System of Pipelines Based on IoT and Big Data Analytics
This article is devoted to the issues of creating an adaptive intelligent system, for monitoring and controlling the technological process for electrochemical corrosion protection of main pipelines (MP), which has been designed for remote control of electrochemical protection (EChP) parameters and t...
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| Format: | Article |
| Language: | English |
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MDPI AG
2022-07-01
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| Series: | Computation |
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| Online Access: | https://www.mdpi.com/2079-3197/10/7/123 |
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| author | Oleksandr Prokhorov Valeriy Prokhorov Alisher Khussanov Zhakhongir Khussanov Botagoz Kaldybayeva Dilfuza Turdybekova |
| author_facet | Oleksandr Prokhorov Valeriy Prokhorov Alisher Khussanov Zhakhongir Khussanov Botagoz Kaldybayeva Dilfuza Turdybekova |
| author_sort | Oleksandr Prokhorov |
| collection | DOAJ |
| description | This article is devoted to the issues of creating an adaptive intelligent system, for monitoring and controlling the technological process for electrochemical corrosion protection of main pipelines (MP), which has been designed for remote control of electrochemical protection (EChP) parameters and their optimization as well as adaptive control of the parameters of cathodic protection stations while taking into account changes in external conditions. The multi-objective problem of optimizing the operating modes of cathodic protection stations (CPS) is considered because optimization is carried out according to both the criterion of optimal distribution of the protective potential (uniform distribution of the protective total (pipe-to-soil) potential along the length of the pipeline) and to the criterion of the minimum total protective current of stations. The structure of the distributed electrochemical protection system is described in the article. A more complete picture of the protection of the pipeline and solving the problems of optimizing the electrochemical protection modes in real time is possible due to remote monitoring of control and measuring points (CMP) in the middle of the pipeline between neighboring cathodic protection stations, as well as in all corrosion and hazardous zones where they are also installed. In addition to the often-used GSM/GPRS networks in electrochemical protection systems, an energy-efficient LPWAN (Low-Power Wide-Area Network) data transmission network is also used and data collection is carried out using a cloud IoT platform. The functionality of the system is described, web application screens are shown in various operating modes for remote monitoring and control of the protective parameters of cathodic protection stations is reported. Analytical data processing for the tasks assessing the protection of objects in the pipeline system against corrosion are also shown. The system ensures that the electrochemical protection process is maintained at an optimal level between the destructive zones of “underprotection” and “overprotection”, taking into account monitoring data, geological conditions at the pipeline site, climatic or seasonal changes and other factors. In general, this system provides an increase in the reliability of the electrochemical protection system as a whole and, accordingly, it prevents possible emergency situations on the pipeline system while also reducing the cost of pipeline maintenance due to the reliability and continuity of protection. |
| first_indexed | 2024-03-09T10:20:23Z |
| format | Article |
| id | doaj.art-7e0b0d1f647243099bcf9d750d4a329d |
| institution | Directory Open Access Journal |
| issn | 2079-3197 |
| language | English |
| last_indexed | 2024-03-09T10:20:23Z |
| publishDate | 2022-07-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Computation |
| spelling | doaj.art-7e0b0d1f647243099bcf9d750d4a329d2023-12-01T22:02:10ZengMDPI AGComputation2079-31972022-07-0110712310.3390/computation10070123Complete Integrated Automation of the Electrochemical Corrosion Protection System of Pipelines Based on IoT and Big Data AnalyticsOleksandr Prokhorov0Valeriy Prokhorov1Alisher Khussanov2Zhakhongir Khussanov3Botagoz Kaldybayeva4Dilfuza Turdybekova5Computer Sciences and Information Technologies Department, National Aerospace University “Kharkiv Aviation Institute”, 61070 Kharkiv, UkraineProblem Research Laboratory of Radio Monitoring, National University of Radio Electronics, 61166 Kharkiv, UkraineDepartment of Technological Machines and Equipment, M. Auezov South Kazakhstan University, Shymkent 160012, KazakhstanTesting Regional Laboratory of Engineering Profile “Structural and Biochemical Materials”, M. Auezov South Kazakhstan University, Shymkent 160012, KazakhstanDepartment “Standardization and Certification”, M. Auezov South Kazakhstan University, Shymkent 160012, KazakhstanDepartment of Technological Machines and Equipment, M. Auezov South Kazakhstan University, Shymkent 160012, KazakhstanThis article is devoted to the issues of creating an adaptive intelligent system, for monitoring and controlling the technological process for electrochemical corrosion protection of main pipelines (MP), which has been designed for remote control of electrochemical protection (EChP) parameters and their optimization as well as adaptive control of the parameters of cathodic protection stations while taking into account changes in external conditions. The multi-objective problem of optimizing the operating modes of cathodic protection stations (CPS) is considered because optimization is carried out according to both the criterion of optimal distribution of the protective potential (uniform distribution of the protective total (pipe-to-soil) potential along the length of the pipeline) and to the criterion of the minimum total protective current of stations. The structure of the distributed electrochemical protection system is described in the article. A more complete picture of the protection of the pipeline and solving the problems of optimizing the electrochemical protection modes in real time is possible due to remote monitoring of control and measuring points (CMP) in the middle of the pipeline between neighboring cathodic protection stations, as well as in all corrosion and hazardous zones where they are also installed. In addition to the often-used GSM/GPRS networks in electrochemical protection systems, an energy-efficient LPWAN (Low-Power Wide-Area Network) data transmission network is also used and data collection is carried out using a cloud IoT platform. The functionality of the system is described, web application screens are shown in various operating modes for remote monitoring and control of the protective parameters of cathodic protection stations is reported. Analytical data processing for the tasks assessing the protection of objects in the pipeline system against corrosion are also shown. The system ensures that the electrochemical protection process is maintained at an optimal level between the destructive zones of “underprotection” and “overprotection”, taking into account monitoring data, geological conditions at the pipeline site, climatic or seasonal changes and other factors. In general, this system provides an increase in the reliability of the electrochemical protection system as a whole and, accordingly, it prevents possible emergency situations on the pipeline system while also reducing the cost of pipeline maintenance due to the reliability and continuity of protection.https://www.mdpi.com/2079-3197/10/7/123electrochemical corrosion protectionoptimizationintelligent monitoring and control system |
| spellingShingle | Oleksandr Prokhorov Valeriy Prokhorov Alisher Khussanov Zhakhongir Khussanov Botagoz Kaldybayeva Dilfuza Turdybekova Complete Integrated Automation of the Electrochemical Corrosion Protection System of Pipelines Based on IoT and Big Data Analytics Computation electrochemical corrosion protection optimization intelligent monitoring and control system |
| title | Complete Integrated Automation of the Electrochemical Corrosion Protection System of Pipelines Based on IoT and Big Data Analytics |
| title_full | Complete Integrated Automation of the Electrochemical Corrosion Protection System of Pipelines Based on IoT and Big Data Analytics |
| title_fullStr | Complete Integrated Automation of the Electrochemical Corrosion Protection System of Pipelines Based on IoT and Big Data Analytics |
| title_full_unstemmed | Complete Integrated Automation of the Electrochemical Corrosion Protection System of Pipelines Based on IoT and Big Data Analytics |
| title_short | Complete Integrated Automation of the Electrochemical Corrosion Protection System of Pipelines Based on IoT and Big Data Analytics |
| title_sort | complete integrated automation of the electrochemical corrosion protection system of pipelines based on iot and big data analytics |
| topic | electrochemical corrosion protection optimization intelligent monitoring and control system |
| url | https://www.mdpi.com/2079-3197/10/7/123 |
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